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Stay Safe and Efficient: Everything You Need to Know about Catwalk Systems

Stay Safe and Efficient: Everything You Need to Know about Catwalk Systems

catwalk system, also known as a runway, is a narrow pathway or extended platform that gives workers safe access to elevated working areas. These systems help workers easily access maintenance areas, hard-to-reach equipment, and other parts of their facility. Are you looking to integrate a catwalk system into your warehouse? Keep reading to learn how ErectaStep’s modular and prefabricated catwalk system integrates seamlessly into your space without welding or custom fabrication. 

What are the Elements of a Modular Catwalk System?

This system has five main components for catwalk construction that can be assembled and configured without welding or custom fabrication. From simple walkways to valve access platforms, use these elements to create the perfect solution for your worksite:

  • Universal platforms
  • Tower supports
  • Handrails
  • Metal stairs
  • Ladders 


Read more about this product in our previous post, The Benefits of Modular Catwalk Platforms

What are Common Types of Catwalks?

Catwalk systems are one of the most versatile solutions on the market and can be used in countless industries, including manufacturing, oil and gas, food processing, and more. Northern Platforms can help you set up industrial platforms, bridge maintenance walkways, construction site platforms, shipyard access platforms, and more. Erectastep’s modular catwalk systems have even been used in wineries to help elevate safe and easy access for workers! 

What are the OSHA and OH&S Standards for Catwalks?

Occupational regulations for catwalks are important because they guarantee safe working and walking standards for individuals using a catwalk system in the workplace. All of ErectaStep’s bolt-together components are pre-engineered to comply with OSHA standards, including handrail specifications, tread depth, and riser height. 

OSHA

The Occupational Safety and Health Administration sets regulations regarding equipment in the United States. You can find general rules around catwalk systems can be found in OSHA Section 1910 Subpart D. These regulations state that elevated walkways must be:

  • Kept in a clean, orderly, and sanitary condition.
  • Free of fall hazards, including protruding objects, loose boards, corrosion, leaks, spills, snow, and ice.
  • Inspected regularly and maintained when necessary.
  • Able to maintain the maximum intended load.


Additionally, here are the more specific OSHA regulations around handrails, width, and load requirements:

  • Handrail requirements: Required for catwalks located 4 feet or higher above a lower level. 
  • Width requirements: Minimum width is 18 inches. If accessed by a stairway, the catwalk must be the width of the stairway (minimum 22 inches).
  • Load requirements: Must support the maximum load, which includes the weight of employees, equipment and materials. 
  • Toeboard requirements: Must be used to prevent objects from falling off elevated walkways. Minimum vertical height of 3.5 inches and withstand a force of at least 50 pounds.
  • Opening requirements: All openings must be protected by fall protection systems if they pose a risk of falls. 

OH&S

For Canadians, labour regulations vary by province. However, most Canadian Occupational Health and Safety Codesrequire that the catwalk is:

  • Strong enough to support workers and equipment.
  • At least 600 millimetres wide.
  • Wide enough to allow safe movement for workers and equipment.
  • Has appropriate toe boards and guardrails. 

For further information about specific regulations in your province, consult the Canadian Centre for Occupational Health and Safety.  

Trust Northern Platforms for Catwalk Systems, Modular Work Platforms, and More 

Based in Leduc, Alberta, Northern Platforms has provided safe access solutions to Canadians since 2002. We have catwalk systems for sale and ready to ship, as well as other safe access solutions from reputable manufacturers like RollaStep, SafeRack, and YellowGate. Not sure what type of system will work for you? Call us, and one of our experts can visit your site and provide recommendations to make your workplace safer and more efficient. Get started today

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The Economic Benefits of Investing in Quality Portable Stairs

The Economic Benefits of Investing in Quality Portable Stairs

Efficient and safe access to buildings and areas on your worksite is crucial for all operations. But, in some circumstances, it might not make sense to invest in a permanent solution. That’s where portable stairs come in. In this blog post, we’ll discuss the basics of portable stairs, their key features, and why it pays to invest in high-quality models like ErectaStep from qualified suppliers like Northern Platforms. Keep reading to learn more! 

What are Portable Stairs?

Portable stairs are adjustable work platforms designed to provide access to temporary buildings, trailers, and other areas on construction, industrial, and commercial sites. These safe access solutions are usually installed when permanent stairs aren’t necessary or practical, like temporary worksites or remote jobs. Some employers might also opt for portable steel stairs as a permanent solution since they are a cost-effective and durable alternative to concrete or wood stairs. 


Mobile, rolling, and cantilever stairs are also sometimes called ‘portable stairs.’ While we won’t focus on these models in this article, you can learn more in our previous post, The Ultimate Guide to Choosing the Right Portable Stairs for Your Worksite


Key Features of ErectaStep’s Portable Stairs 

Many of our customers choose ErectaStep’s portable stairs for situations where they need temporary access. These models have the following features:

  • IBCOSHA, and CCOHS compliant 
  • Made from powder-coated galvanized steel
  • 7 sizes, between 28” (711mm) to 63” (1600mm)
  • Available from 4 to 9 steps. 
  • Field adjustable legs for uneven surfaces
  • Large, slip-resistant 4×6’ or 4×4’ platforms
  • Multiple configurations are available, including direct, left, right, or multiple entries. Double stairs are also available. 

How High-Quality Portable Stairs Can Save You Money

Avoid Costly Construction

Enabling safe access for your workers is crucial; stairways are just one way. However, external stairs can cost a lot to fabricate and install, especially when using concrete. On the other hand, if you opt for a cheaper material like wood, you’ll experience increased liability due to rot, decay, and improper construction. That’s why metal stairs are ideal: they are less expensive than concrete but more durable than wood. 


With pre-fabricated metal stairs, you can significantly reduce material and labour costs. All elements easily bolt together on-site without welding or heavy equipment, making the installation fast and painless. Plus, they are made from durable galvanized steel with large, slip-resistant platforms, meaning your workers will be protected, every step of the way. 

No Permits, No Fines 

In some cases, you might need a permit if you are building a permanent exterior staircase yourself. Additionally, you’ll need to make sure your stairs comply with your area’s local rules and building regulations. If you aren’t careful, incorrect stair construction can lead to costly fines, taking a significant financial toll in the long run. 


Avoid uncertainty (and hefty penalties!) with ErectaStep prefabricated portable stairs, which are OSHA, IBC, and CCOHS compliant. This product is built with tread, riser, and width regulations in mind, meaning you can count on passing your safety inspection with flying colours. 


Northern Platforms: Your Go-To for Quality Portable Stairs and More 

Ready to add portable stairs to your workplace? Trust Northern Platforms, western Canada’s premier distributor of safe access solutions. Thanks to strong partnerships with top-notch brands like ErectaStepYellowGate, and SafeRack, our comprehensive inventory has everything you need to make your site safer, smarter, and more efficient. Plus, we offer turnkey installation, personalized customer service, and consistent maintenanceContact us to get started today!

How to Design Railcar Fall Protection Systems that Deliver 

How to Design Railcar Fall Protection Systems that Deliver 

Inadequate fall protection systems have been the most common OSHA violation for over 10 years. Even in Canada, almost 40,000 workers are injured yearly due to falling accidents. 

 
Here’s the truth: fall protection systems save workers’ lives, regardless of industry. For example, railcar loading operations need an effective system that protects workers, prevents accidents, and helps keep everything running smoothly. But building a top-notch system is more complicated than you might think. Without professional insight, you might not know where to start. 


Enter: Northern Platforms, western Canada’s trusted supplier of safe access equipment. Let us walk you through how to build the best fall protection system for your operation with our expert insights. 

Step 1: Partner with a Qualified Safe Access Equipment Supplier

When it comes to fall protection, there is no such thing as “one size fits all.” Each environment will have different needs, demands, and challenges. But, if you aren’t a qualified safe access professional, it might be hard to identify these unique pitfalls. That’s why partnering with an expert like Northern Platforms is essential. 
With over 20 years of experience, we know how to design fall protection systems with workers in mind. We’ll survey your site and your operations to identify any hazards. We recommend partnering with our team as soon as possible so we can ensure that your system is comprehensive and works together to comply with local and national safety regulations. 

Step 2: Assess Your Needs

When we visit your site, we’ll ask you personalized questions to better understand your operation. For example, we might ask if you want a system that can accommodate different railcar sizes. If so, we’ll offer tailored solutions that are adaptable and customizable.  Or, we might ask you for accurate and comprehensive data, such as drawings of the railcars you need to be able to access. Here are some other questions to consider when building your railcar fall protection system with Northern Platforms:

  • How are you moving your railcars around your site (e.g. track mobile, portable power, or a third-party provider)?
  • How are you loading/unloading your railcar? 
  • How many tracks are you dealing with?


Step 3: Design Your System

Once you’ve answered the above questions, we can start creating your system. In our experience, the following equipment is essential for all types of loading and unloading applications:

The biggest advantage of working with Northern Platforms is that we’ll care for every piece of the puzzle. For an efficient system, your gangways, loading platforms, and arms must be compatible. Instead of dealing with multiple vendors and worrying about compatibility, Northern Platforms will create a seamlessly integrated turnkey system. Plus, our experts are on call if anything goes wrong. 

Railcar Fall Protection Systems at Northern Platforms 

Ready to start improving safe access in your railyard? Northern Platforms has got you covered with our expansive inventory of safe access, fall protection, and loading equipment. From safety cages and spill containment to wheel chocks and derailers, we have everything you need to design the safest system possible. Contact us today to schedule a railcar fall protection system assessment. 

Fuel Tanker Unloading Systems Explained: Finding the Best Fit

Fuel Tanker Unloading Systems Explained: Finding the Best Fit

If you’ve driven on the highway, there’s a high likelihood that you’ve seen a tanker. These trucks are integral to the oil and gas industry and are designed to transport liquids and gases by road. They are built with stable, rounded corners and can be trusted to transport flammable and unstable substances like gas, oil, and hazardous chemicals. Trucks need low centres of gravity and internal bulkheads or baffles when transporting fuel in a tanker. This is because fuel expands and contracts depending on its temperature. Tanker trucks might also transport other more stable liquid substances for human consumption.  

How to Build the Best Fuel Tanker Unloading System

Looking to make your unloading operations the best in the business? The answer is simple: invest in a bottom-loading arm. While using hoses for loading and unloading in the fuel tanker industry is common, loading arms are superior for several reasons. Unlike hoses, they do not need to be recertified every year. Additionally, they are much safer for your crew. While Northern Platforms offers both bottom and top loading arms, we typically recommend bottom loading if your operation deals primarily with fuel. 
Here’s why bottom loading is best for fuel tanker unloading:

  • Helps prevent fires: bottom loading limits liquid agitation and turbulence, which can cause sparks and fires. These systems also typically feature grounding features.
  • Allows vapour recovery: bottom loading systems can be modified to recover displaced vapours, which can significantly reduce your environmental impact.
  • Reduces the risk of falls: As the name suggests, top loading is more dangerous since operators have to load and unload from the top of the truck, which creates a potential falling risk.

For more information on bottom loading, see our previous post, Bottom Loading Arms: What You Need to Know.

Hoses vs Loading Arms: Which is Better?

When deciding whether to use a hose or a loading arm in your unloading system, consider the following: 

Features Loading ArmsHoses
Overall CostHigher upfront, little to no maintenance costs.Lower upfront, significant costs to maintain. 
Equipment LifespanExtended lifespan (over 5 years) with frequent use.Short lifespan with frequent use.
Site Safety Easy and safe to operate. Can be outfitted with fall protection systems for additional safety.Increased risk of tripping and other worker injuries.
Safety FeaturesCan easily be outfitted with additional safety features like dry disconnects, breakaway couplings, and overfill protection. Can use breakaway couplings, dry disconnects, and hiltap fittings. 
Certification RequirementsLow maintenance, no recertification required.Must be maintained and require annual pressure tests.


Build a Comprehensive Fuel Tanker Loading and Unloading System with Northern Platforms

Ready to get started on making your operations safer and more efficient? We stock high-quality loading arms from EMCO Wheaton and OPW Engineered Systems, which are designed for optimal performance. These loading arms are ideal for unloading petroleum products, chemicals, and liquefied gases. Plus, when you partner with an experienced loading solution provider like Northern Platforms, you can ensure that your system will perfectly fit all your loading needs. We offer turnkey installation, expert maintenance, and consulting services. Explore our loading arm inventory and schedule a site visit with the Northern Platforms team today! 

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The Ultimate Guide to Choosing the Right Portable Stairs for Your Worksite 

The Ultimate Guide to Choosing the Right Portable Stairs for Your Worksite 

In a busy industrial environment, your tasks are constantly changing. One moment you might need to reach a high shelf in the warehouse, and the next, you’re accessing equipment across the facility. Fixed ladders and step ladders just don’t offer the flexibility to keep up with these demands. 


That’s where portable stairs come in. Built for strength, mobility, and ease of use, portable stairs allow your team to safely and efficiently access elevated areas, no matter where the job takes them. 


At Northern Platforms, we specialize in portable stairs designed to meet the specific needs of your industry. Whether you’re looking for tilt and roll, mobile, or self-leveling options, we’ll help you find the perfect solution to keep your team safe and productive. 

What are Portable Stairs? 

Portable stairs are temporary or movable stair systems designed to provide access to elevated areas such as loading docks, storage shelves, and more. These systems are more flexible and adaptable than traditional ladders, making them useful for fast-paced workplaces. 

The Benefits of RollAStep Products for Industrial Worksites

One of the leading distributors of portable stairs is RollAStep, a provider of durable, portable access solutions designed for safety and convenience in industrial settings. Their mobile work platforms and portable stairs feature a durable powder-coated finish, wide, non-slip tread, full-sized handrails, and full-toe boards. With RollaStep, you get flexible, OSHA-compliant equipment that boosts efficiency and keeps your workers safe.

Types of Portable Stairs

At Northern Platforms, we offer four different types of RollAStep portable stairs, each with its own advantages for mobility and functionality in different workplaces. 

  1. Tilt and Roll Stairs

Tilt-and-roll stairs are a type of ladder that can be tilted back on its wheels to move from one location to another. Unlike traditional ladders, these stairs are easier to move and maneuver. For example, RollAStep’s TR series of tilt-and-roll ladders is ideal for small spaces due to its lightweight aluminum frame and side-rolling casters. 

  1. Mobile Stairs 

Mobile stairs, also known as mobile work platforms, are portable stairs that can be moved around on wheels. They usually have a larger work surface than ladders and have features like handrails and guardrails to make them safer to use.


With RollAStep’s MP series, you can get the stability of a fixed work platform with the mobility of a portable stair unit. Featuring a 9-inch by 3-inch work platform, these portable stairs can hold multiple people and pieces of equipment at the same time. Plus, unlike fixed work platforms, the MP series can be easily moved around your worksite by a single person.

  1. Self-Levelling Stairs

Self-levelling stairs are designed to automatically adjust to varying heights, providing a stable and safe walkway on uneven surfaces or different elevation levels. 


RollAStep’s G series can be adjusted to different heights simply by removing a locking pin, making these portable stairs ideal for environments where precise height adjustments are needed. By ensuring a level step at any height, they enhance safety and flexibility for workers in dynamic settings.  

  1. Cantilever Stairs 

Cantilever ladders or stairs are a type of portable stairs that are designed with an overhanging or projecting section that allows workers to safely access hard-to-reach areas.


RollAStep’s C series cantilever platforms are essential for lifting workers above, on, or over railcars, tank trucks, or other tall industrial machinery. These portable stairs have a steel base to help them stay balanced and a platform that extends out from the base to help workers avoid touching the equipment they are working on. For extra security, the C series can also include a safety cage, which can fit over a tanker truck or railcar to prevent falls.

Portable Stairs and More at Northern Platforms 

Ready to enhance the safety and efficiency of your worksite with the right portable stairs? Northern Platforms offers a wide selection of customizable safety solutions tailored to your specific needs. Contact us today to learn more about how we can help you create a safer, more productive work environment. 

5 Essential Northern Platforms Products for Railcar Loading Safety 

5 Essential Northern Platforms Products for Railcar Loading Safety 

Ensuring railcar loading safety is critical for protecting workers, preventing accidents, and keeping operations running smoothly. Whether handling hazardous materials or bulk goods, following proper safety protocols is essential for minimizing risks.


Are you looking for the right safety equipment for your operation? Here are five essential Northern Platforms products that can enhance railcar loading safety for your operations. 


At Northern Platforms, we pride ourselves on delivering customized safety solutions. Our team will visit your site, assess your needs, and tailor our recommendations to fit your unique requirements. 

  1. Gangways and Loading Platforms 

Both gangways and loading platforms are popular solutions for ensuring the safety and productivity of railcar loading operations. 


Loading platforms are the most used piece of safety equipment, as they provide workers with a secure place to stand while loading and unloading materials. Usually, these platforms are sturdy and non-slip, allowing multiple workers to stand on them for short periods during loading. 


Your railcar loading operation should also include gangways, which bridge the gap between the loading platform and the railcar. This piece of equipment helps protect workers by reducing the risk of falls and injuries. Northern Platforms offers customizable gangways that adjust to various railcar heights, ensuring safe access and compliance with railcar loading safety standards. 

  1. Loading Arms

Top and bottom loading arms are crucial for railcar loading safety, especially when transferring liquids or hazardous materials. Unlike traditional hoses, loading arms are durable and offer precise control, reducing the risk of leaks and accidents. Their flexibility and sturdiness make them a safer and more reliable option for efficient material transfer. 


Using loading arms instead of hoses can dramatically improve railcar loading safety by minimizing manual handling and preventing spills. 

  1. Wheel Chocks and Blue Flags Protection

Next, you will need wheel chocks, which are essential for preventing the railcar from accidentally moving during the loading process. Simple yet effective, these devices are placed under the railcar wheels to keep them stationary. 


All railcar loading operations should include blue flags in addition to wheel chocks. Blue flags are visual symbols used to warn approaching railway vehicle operators that rail cars are being loaded and unloaded and to indicate that workmen are in the area. 

  1. Track Pans

Effective spill containment is critical to railcar loading safety, particularly when dealing with hazardous materials. Track pans are installed between the rail tracks to capture any spills during loading. This product helps safeguard both the workers and the environment from exposure to harmful substances. 


Northern Platforms offers several containment solutions from UltraTech, including track pans, berms, and barrels, to ensure full compliance with safety regulations and prevent environmental damage. 

  1. Safety Showers 

Having easily accessible safety showers is essential for emergency decontamination in any situation where hazardous materials are present. Safety regulations often require safety showers in all areas where chemicals are handled. Plus, positioning them within reach of the railcar loading area can make a significant difference in an emergency. 


Ensure your railcar loading safety meets safety standards by equipping your site with properly maintained and strategically placed safety showers. 

Safety Solutions Tailored to Your Needs

When it comes to loading your railcar safely, it is important to examine your existing operation. Northern Platforms is here to help you find safety solutions specifically tailored to your needs. Contact us today to start improving the safety and efficiency of your operations.