Let’s face it: rooftops are filled with hazards. Between exposed pipes, HVAC ducting, cable trays, and unpredictable weather, every trip to the roof is a potential safety incident waiting to happen. The good news? Many of these incidents are entirely preventable—and installing a crossover walkway system is one of the most effective ways to make your rooftop safer, more accessible, and fully compliant with Canadian safety regulations. Keep reading to learn more about this key safe access system!
Rooftop Safety Risks
Every rooftop is different, but the dangers are often the same. Workers performing routine maintenance, inspections, or equipment repairs frequently encounter obstacles that create tripping, slipping, and falling hazards. Common rooftop risks include:
Pipes, conduit, and cable trays running across walking paths
HVAC systems and ductwork that block direct routes
Unprotected edges and parapet walls near work areas
Skylights and roof hatches that create fall-through hazards
Sloped, uneven, or weather-damaged surfaces that become slippery in rain, snow, or ice
These obstacles force workers to improvise—climbing over pipes, stepping around equipment, or walking dangerously close to unprotected roof edges. That’s exactly why a crossover walkway system is so valuable: it gives your team a clear, engineered route over and around rooftop obstructions, eliminating the guesswork and the danger.
What are Crossover Walkways?
A crossover walkway is a raised, non-penetrating platform system designed to give workers safe passage over rooftop obstacles such as pipes, conduit, HVAC lines, and other obstructions. Rather than stepping over hazards or taking long detours, workers simply walk over and across.
Crossover walkway systems are typically modular, meaning they can be configured and customized to fit the unique layout of your rooftop. Depending on the height of the obstacles and the needs of your operation, a comprehensive rooftop crossover system may include:
Crossover walkways: Flat platforms used when obstacles are low and minimal elevation change is needed
Crossover stairs: Stepped systems ideal for navigating taller or more clustered obstructions, providing elevated clearance and secure footing
Benefits of Rooftop Crossovers
Rooftop crossovers deliver both safety and operational advantages any time workers need to access equipment or travel across the roof. By turning improvised routes into engineered access paths, they help protect people, property, and productivity.
Key benefits include:
Reduced slips, trips, and falls by providing a designated, level path over pipes, conduit, ductwork, and other obstacles.
Protection of the roof membrane by keeping foot traffic off vulnerable areas, reducing punctures, tears, and premature wear.
Safer all-weather access thanks to non-slip treads and stable platforms.
More efficient maintenance work because workers can take the most direct, safe route to rooftop equipment instead of detouring around hazards.
ErectaStep: The Gold Standard in Modular Crossover Walkways
At Northern Platforms, we regularly recommend ErectaStep’s modular crossover platform system for rooftop applications. ErectaStep uses just five standardized components—prefabricated metal stairs, universal platforms, industrial handrails, aluminum ladders, and tower supports—to create a limitless number of modular platform configurations.
Here’s what makes ErectaStep the go-to choice for Canadian operations:
All-aluminum construction that’s as sturdy as steel but significantly lighter
OSHA and OH&S compliant
Quick assembly with no need for welding, fabrication, or special tools required
Fully reusable and reconfigurable
Shorter lead times compared to custom-welded solutions
As a certified ErectaStep supplier, Northern Platforms keeps these systems in stock and ready to ship from our warehouse in Leduc, Alberta. With a digital real-time configuration tool, the team can design, draw, and quote your custom crossover walkway solution within minutes.
Northern Platforms: Your Experts in Rooftop Safety
Ready to make your rooftop operations safer, smarter, and more efficient? As Western Canada’s trusted safe access equipment supplier, Northern Platforms has been helping companies protect their workers since 2002. From crossover walkways and modular platforms to guardrails, safety gates, and more, our team has the expertise and the products you need! Contact us today to learn more about how we can help!
Railcar loading and unloading is no place for guesswork when it comes to working at height. Between changing railcar spots, varying hatch locations, and busy railyards, you need fall protection that keeps operators safe without slowing your operation down. One of the most common questions for rail sites in Western Canada is whether to invest in permanent railcar fall protection systems, rely on temporary or mobile options, or use a combination of both.
Why Railcar Fall Protection Matters
Working on top of railcars exposes operators to significant fall risks, especially during loading, unloading, venting, and inspection. Without the right access and fall protection, it’s easy for “quick checks” to turn into serious incidents.
A complete railcar fall protection strategy typically includes:
Permanent railcar fall protection systems are fixed structures designed into your facility from the start—or added later as part of a major upgrade. These can include single-spot or multi-spot loading platforms with integrated gangways, safety cages, and fall protection built directly into the rack.
Permanent systems are a strong fit when:
You load and unload from the same track locations every day
Your product mix and railcar types are relatively consistent
You want a long-term, engineered solution with minimal reconfiguration
Key advantages of permanent railcar fall protection include:
Consistency. Operators use the same access and fall protection setup each time, which supports training and safe habits.
High throughput. Multi-spot platforms can handle several railcars simultaneously, improving productivity.
Durability. Engineered structures are built for long-term use in harsh Canadian climates, with minimal day-to-day adjustment.
Integrated design. Loading arms, spill containment, and fall protection can be planned together as one system.
For high-volume, fixed-spot rail operations, a permanent platform with integrated gangways and safety cages is often the backbone of the safety plan.
Temporary and Mobile Railcar Fall Protection
On the other hand, temporary or mobile railcar fall protection solutions are designed to move with your operation. Instead of committing to a fixed structure at a single location, mobile systems can be repositioned wherever they’re needed.
These systems are ideal for:
Facilities with multiple tracks or sporadic railcar spots
Sites that see changing railcar types or leasing patterns
Operations that need safe access during shutdowns, outages, or maintenance projects
Locations where a permanent structure isn’t feasible or allowed
Rather than relying on ladders or improvised access, mobile platforms provide a purpose-built, compliant way to get operators safely to the top of the car.
Highlight: SafeRack MAUI Railcar Mobile Access Unit
Northern Platforms supplies SafeRack’s MAUI Railcar Mobile Access Unit—a portable fall protection solution designed specifically for railcar work across multiple locations on your site. This unit combines mobility, stability, and integrated fall protection in one system.
Key features include:
Self-supporting design with a 500 lb load capacity
No-flat tires for reliable movement across railyard surfaces
Double-locking winch for smooth, controlled height adjustment
4-rail safety cage that raises handrail height to 42″ around the hatch area
Slip-resistant walk surface for secure footing in all seasons
Parallel or perpendicular configurations to suit tight spots and different track layouts
Adjustable ladder heights (10′–14′ and 12′–16′ models) to fit varying railcar heights
For operations that need railcar fall protection in more than one spot or that can’t justify a permanent platform on every track, the MAUI provides a practical, compliant way to keep people safe without sacrificing efficiency.
Expert Railcar Fall Protection from Northern Platforms
Ready to explore your railcar fall protection options? The Northern Platforms team is here to help! Explore our products through our website or contact us today for more details!
Truck loading platforms are the foundation of many operations across Alberta. But is your equipment really improving efficiency and safety on your site? We’ve previously discussed how the Northern Platforms team can assess your current system for overall efficiency and safety requirements. But did you know that we also offer preventative maintenance? Keep reading to learn more about this key service offering.
Truck Loading Platform Assessments
A robust truck loading platform system integrates multiple components working together to eliminate fall hazards and streamline operations:
Safe access equipment: Safety cages, gangways, and loading arms that provide secure pathways to elevated work areas
Engineered platforms: Rolling platforms and fixed truck loading platforms designed for specific trailer types and loading configurations
Site-fit controls: Solutions matched to your cargo properties, traffic flow, space constraints, and operational requirements
Preventative Maintenance for Truck Loading Platforms
In addition to our assessment services, the Northern Platforms team offers comprehensive preventative maintenance packages for all kinds of systems, including truck loading platforms. Most equipment manufacturers include scheduled maintenance requirements in their IOM manuals. These maintenance requirements are often a condition of warranty coverage for your truck loading platform. Our preventative maintenance programs include:
Visual inspection of welds, structural connections, and load-bearing components
Lubrication of pivot points, hinges, and moving assemblies
Hardware torque checks to ensure bolts and fasteners remain secure
Functionality testing of safety mechanisms, gates, and locking systems
Documentation of inspection findings and maintenance actions
The Key Benefit of Preventive Maintenance
Preventative maintenance matters because it catches problems when they’re small and inexpensive to fix—not when they’ve escalated into major component failures. For example, consider a loading arm with a minor seal leak. Caught early during a routine inspection by Northern Platforms, a seal kit replacement only costs $400 to $900 in parts and labour.
But if that leak is ignored, it can have a profound impact on your loading arm–often leading to swivel joint failures or other major issues. Replacing your loading arm can cost up to $10,000.
When you break it down like this, the answer is clear: preventative maintenance pays for itself 10 times over.
Why Choose Northern Platforms
Everything Northern Platforms supplies, we can install. This turnkey approach delivers several advantages over separating equipment procurement from installation and maintenance:
Warranty Protection: When the same company supplies and installs your truck loading platform, warranty coverage is iron-clad. There’s no ambiguity about whether installation errors voided manufacturer protections, and your installation will keep track of mandatory maintenance schedules.
Faster Timelines: A single point of contact means fewer scheduling delays, streamlined communication, and faster commissioning. In other words, your truck loading platform is operational sooner and serviced faster.
Correct Specification: Installation teams familiar with the equipment catch specification errors during site surveys, preventing costly rework or incompatible components.
One Stop Shop: Having Northern Platforms handle both supply and installation means accountability is crystal clear. If something needs attention, you know exactly who to call.
Contact Us Today!
Are you looking for a safety equipment supplier that does it all? Northern Platforms is the company for you. We bring decades of experience in installing and maintaining truck loading platforms across Western Canada, ensuring your systems perform safely, reliably, and cost-effectively for years to come. Call us to learn more and schedule your free site assessment today!
Do your workers regularly access, inspect, and maintain rooftop systems for your building? If so, proper rooftop fall protection is crucial. But with infrastructure limitations, hot work restrictions, and long lead times, building a proper fall protection system might feel difficult.
Rooftop HVAC units, mechanical equipment, and building systems often demand hours of regular maintenance. However, the truth is that servicing these systems regularly exposes workers to significant fall hazards. In fact, most Canadian provinces require fall protection systems for all work performed above 3 metres.
But here’s another roadblock: most passive fall protection solutions on the market require drilling into the roof, which isn’t permitted for many operations. Without temporary or non-penetrating options, workers face falling risks 24/7.
The Solution: Non-Penetrating Guardrails
Does the above situation sound familiar? If so, Northern Platforms has the ideal solution for you: the YellowGate RS rooftop fall protection system. This freestanding, mobile, and modular system delivers the same fall protection as anchored systems while leaving your roof membrane completely intact. Some key features of this product include:
42” (1067mm) tall, which meets OH&S compliance requirements
Lightweight and easy to assemble
Corrosion-resistant and easy to maintain
Some common applications include:
Rooftop HVAC maintenance: Seasonal filter changes, refrigerant servicing, and control system checks all require safe rooftop access. Non-penetrating guardrails provide fall protection without compromising the roof membrane.
Building envelope work: Temporary protection during roof inspections, parapet wall repairs, and facade maintenance becomes safer with portable guardrails that move with the work.
Industrial facilities: Rooftop process equipment, ventilation systems, and utility infrastructure demand regular access. Chemical plants, manufacturing facilities, and food processing operations use non-penetrating guardrails without creating penetration risks.
Other Rooftop Safety Products from Northern Platforms
Rooftop safety extends beyond guardrails. Northern Platforms supplies a complete range of modular access and fall protection solutions designed for rooftops and elevated work areas across Western Canada:
Modular Work Platforms: ErectaStep bolt-together platforms create safe elevated work surfaces for rooftop equipment access and maintenance. Configure platforms to fit your specific rooftop layout—no hot-work permits required.
Modular Stairs and Access: Pair modular work platforms with ErectaStep stairs for complete rooftop access systems.
Safety Gates and Swing Gates: YellowGate self-closing safety swing gates complement non-penetrating guardrail systems. Install at stairway landings, platform edges, or mezzanine openings for comprehensive fall protection.
For more information about building a complete OH&S-compliant rooftop safety system, contact Northern Platforms today.
Why Choose Northern Platforms
As an exclusive ErectaStep distributor for Western Canada, Northern Platforms is your go-to provider for modular work platforms, portable stairs, safety swing gates, and more. Here’s why you should choose us for your next rooftop safety project:
Modular platforms in stock now: We keep all elements of ErectaStep systems in stock at our Leduc warehouse, meaning we can have your order shipped to your site before the end of the week.
Rapid response time: Thanks to our in-stock inventory and central Alberta location, we offer project turnaround times that exceed expectations. For example, on a recent project, we quoted a project on Tuesday, shipped equipment on Wednesday, and the system was operational by Thursday.
One-stop shop: Keeping your facility safe and compliant can be difficult, especially if you are relying on multiple suppliers for multiple products. At Northern Platforms, we offer all the safety equipment you need under one roof. Count on us for rolling stairs, safety cages, mobile access units, safety swing gates, and more!
Local expertise: We’ve been serving Western Canada since 2002 and have served countless industries. We’ll bring our expertise, insights, and high-quality service to every single call.
Ready to upgrade your rooftop safety? Contact Northern Platforms for a no-obligation consultation. Our specialists will assess your rooftop access needs, recommend optimal non-penetrating guardrail configurations, and provide transparent proposals for supply and installation. We bring decades of experience delivering modular access platforms and rooftop fall protection across Western Canada—ensuring your systems protect workers, preserve warranties, and perform reliably for years to come. Call us or request a quote through our website now!
Alberta’s energy sector depends on reliable rail operations. From oil sands loading in Fort McMurray to crude terminals near Edmonton and Calgary, hundreds of workers access tank cars daily at significant heights. Slip hazards, extreme weather, and high-exposure openings create serious risks—making professional fall protection systems essential under Alberta OHS Code Part 9. Keep reading to learn more about railcar fall protection in Alberta—and how Northern Platforms can help.
Railcar Fall Protection Regulations in Alberta
Alberta Occupational Health and Safety Code
In Alberta, fall protection requirements for worksites are determined by the Occupational Health and Safety Code, specifically Part 9. This code requires fall protection in all circumstances where workers could fall 3 meters (approximately 10 feet) or higher from an unprotected edge, platform, or opening. At railcar loading facilities, this threshold is commonly met when accessing the top of tank cars, platforms adjacent to rail spurs, or elevated gangway systems. Additionally, Alberta OHS recognizes “greater risk” situations—meaning that even falls under 3 meters may require protection if the landing surface is uneven, contains hazardous equipment, or presents other aggravating factors.
The Railway Safety Act
For facilities located on or working with federally regulated railway corridors (such as those operated by CN), additional obligations may apply. The Railway Safety Act addresses broader rail operational safety, including track maintenance, railway equipment, signal systems, grade crossings, dangerous goods handling, and the operating rules that control how workers and equipment interact with rail infrastructure. Northern Platforms designs systems that satisfy both provincial and national regulations, ensuring your facility meets all applicable requirements.
Complete Fall Protection Systems for Alberta Rail Operations
For comprehensive protection when accessing tank cars, your system will need several elements, including:
Gangways: Stable walking surfaces that connect docks and tank cars. Many Alberta operations deal with varying tank car heights, so adjustability is key. Northern Platforms product recommendation: SafeRack FRT gangway
Tank car safety gates: A simple added fall protection feature that prevents workers from falling through the crashbox opening on a tank car. Enjoy a lightweight aluminum construction, power-coated finish, and easy installation with linch pins. Northern Platforms product recommendation: Northern Platforms Rail Car Safety Gate
Additional safety systems: Beyond fall protection, railcar loading and unloading operations are required to use railcar wheel chocks and blue flags under Alberta regulations. Northern Platforms product recommendation: Aldon Railcar Wheel Chocks
Northern Platforms provides railcar fall protection to operations across Alberta, including:
Edmonton
Calgary
Red Deer
Fort McMurray
Our expertise spans oil and gas operations, petrochemical manufacturing, agricultural loading, and industrial chemicals. We understand Alberta’s regulatory environment, climate challenges, and operational demands. Ready to learn why we’re Western Canada’s number one choice for railcar fall protection systems? Get in touch with our office today.
Start Building Your Railcar Fall Protection System Today
Your Alberta railcar operations depend on fall protection designed for local conditions and regulations. So whether you are operating a Calgary transloading facility, Edmonton terminal, or Fort McMurray oil sands operation, Northern Platforms brings regional expertise and proven experience to every single contract. Plus, as a complete turnkey service provider, we can provide everything from comprehensive system design to ongoing and consistent maintenance.
Ready to ensure your Alberta rail operations meet local compliance and safety standards? Contact Northern Platforms for a no-obligation site assessment. Our Alberta specialists will evaluate your facility, recommend optimal solutions, and provide transparent proposals for supply and installation. We bring decades of experience securing workers at heights across Western Canadian energy infrastructure.
Northern Platforms is the Western Canadian leader in industrial access solutions, specializing in fall protection systems and turnkey installation services for oil and gas, petrochemical, manufacturing, and agricultural sectors. We supply some of the best products on the market, including SafeRack, ErectaStep, OPW, and more.
Albertan and BC operations regularly deal with high pressures, intense temperatures, and other rough conditions. Are your fittings and loading arms up to the task? Keep reading to learn more about one of the best fittings on the market—and how the Northern Platforms team can help improve your railcar loading system today.
What are Hiltap Fittings?
When industrial operations demand the highest level of safety and reliability, Hiltap fittings deliver. Manufactured by OPW, these specialized quick couplings handle the most challenging liquid and gas transfer applications with ease. They are specifically designed to handle high and low pressures and temperatures.
Benefits of Hiltap Fittings
Hiltap fittings are loved by many of our customers. Here are some of the advantages of this fitting:
Innovative Designs: This fitting features a metal-to-metal wedge seal design that locks under pressure. Don’t worry about the risks of accidental disconnections—this design offers complete protection in every circumstance.
Built for High Pressure and Intense Temperatures: If you regularly deal with high pressures or intense temperatures, you probably already know that many fittings on the market are not designed to handle these circumstances. But if you opt for Hiltap fittings on your railcar loading arms, you can rest assured that they will operate safely and efficiently through wide pressure and temperature ranges.
Complete Regulatory Compliance: Safety and compliance are a must for all truck and railcar loading systems—which is why all Hiltap fittings come with comprehensive compliance documentation, including Canadian Registration Numbers.
Common Applications Hiltap Fittings
Many Albertan industries benefit from the technology and quality of OPW’s Hiltap fittings, including:
Oil and gas: Ideal for high-pressure applications and sour gas handling.
Chemical and petrochemical: Ensures secure and safe transfer of hazardous materials.
Natural gas liquids (NGLs): Pressurized railcars require a loading system and fitting that complies with strict local and national regulations.
Other industries: These fittings are also regularly used for aerospace, nuclear, and cryogenic applications, due to their pressure and temperature handling capabilities.
Popular Hiltap Fittings
At Northern Platforms, we can equip your railcar loading system with several different types of hiltap fittings. Here are some of the options that we currently offer to customers:
3TL Transfer Loading Series: One of the bestselling fittings that Northern Platforms offers, this all-purpose solution provides leak-proof sealing while also maintaining unrestricted flow. Enjoy a quick connection, dry disconnects, and safe venting of any residual pressure.
3U Series: These fittings are specifically designed to replace conventional medium-pressure unions/couplings. This fitting is ideal for smaller transfers that deal with significant temperature cycling.
LQC (Locking Quick Connect) Series: Do you regularly deal with pressurized railcars or tanks? This coupling is guaranteed to never disconnect under line pressure. Opt for this design for operations involving oils, NGLs, acids, and other hazardous materials.
Contact Northern Platforms for Hiltap Fittings and Railcar Loading Systems Today!
Which Hiltap fitting will you add to your operation? With over 20 years of industry experience, the Northern Platforms team can walk you through our options and provide product recommendations tailored to your situation. Plus, if you are looking to upgrade other elements of your railcar loading system, we’ve got you covered. As Western Canada’s leading provider of fall protection and safe access equipment, we have everything you need to design, build, and create the perfect solution. Explore our product offerings online or contact our sales team for more information! Let us help make your operations safer and more efficient today.
