With almost 20% of all workplace injuries from falling from heights, it is no surprise that rooftop safety remains a critical concern across many Alberta industries. Do your workers regularly access elevated areas for maintenance, inspections, or operational tasks? Are you looking for a safe access solution that easily addresses key safety concerns? Using a real-world case study from Alberta’s food processing sector, this post will explain how modular access platforms can prevent falls without compromising structural integrity, and how the expert team at Northern Platforms can help.
The Problem: Complex Rooftop Safety Concern
As reported by OHS Canada, a third of fatal construction falls occur from unsecured rooftop access points, poor edge awareness, and other rooftop construction risks. For example, consider a food processing plant located in Central Alberta. Recently, facility managers identified a rooftop safety concern that required quick attention. In order to complete rooftop inspections and servicing, workers at this plant had to regularly cross a parapet wall separating two roof areas with different elevations. Each side required different stair lengths for safe access, meaning a simple crossover unit wasn’t suitable. Additionally, no proposed rooftop solution could penetrate the rooftop, making securing any available access units hard.
The Solution: Modular Access Platforms
Once contacted, the Northern Platforms team immediately got to work and scheduled a site visit within 24 hours. Once we assessed the main safety concern, we designed a system that easily accommodated the plant’s needs.
Part 1: Engineered Non-Penetrating Base
Before we could create the access unit, our team had to devise a creative solution that allowed us to secure the stairs and walkways without penetrating the roof. To do this, we made a solid base out of steel channels that evenly distributed the weight, allowing us to secure all stairs and access units.
Phase 2: Adjustable Stair System
Next, we got to work creating a custom ErectaStep system that accommodated the site’s demands. Using the ErectaStep configurator, we had designs of a potential system within hours. Once the designs were approved, our team installed in-stock modular platforms and components to create a comprehensive system that offered total rooftop protection.
Phase 3: Complete Fall Protection
Within one week, our Leduc team installed a complete rooftop safety system, which included:
A custom non-penetrating base structure
Adjustable stair components to accommodate both roof elevations
Protective handrails, guardrails, and self-closing safety swing gates
At the end of the day, the staff at this food processing plant were extremely grateful for our local expertise, quick response times, prompt site visits, and fit-for-purpose solutions.
The Local Advantage: Choose Northern Platforms
Is your plant, site, or warehouse located in Alberta? When you partner with Northern Platforms, you aren’t just getting over 20 years of industry expertise–you are getting a local partner who will put your needs first. As Alberta’s leading ErectaStep provider, our team offers:
Quick Response Times: Same-day site visits (if possible) and turnaround times that exceed industry standards.
Local Expertise: Our team has dealt with the Canadian climate since the beginning. You can count on us for a solution that performs, no matter the weather.
Complete Turnkey Services: From consultation to installation to maintenance, our experts are with you every step of the way. Contact us today to learn more about our installation services and maintenance programs!
Get Started Today!
Ready to improve your site’s rooftop safety? Contact our Alberta-based safe access team at 780-986-8825 to schedule a site visit today!
Industrial operations across Alberta face an important decision when installing a catwalk or platform system: should you opt for a modular or custom-engineered solution? While both systems have pros and cons, the decision is simple once you compare the details. In this blog post, we’ll compare these safe access solutions and break down which works best for your Edmonton warehouse, Leduc food processing plant, or Fort McMurray worksite. Keep reading to learn more!
Modular Catwalk and Platform Systems
Modular catwalks, like ErectaStep systems, feature pre-engineered, bolt-together components that require no welding or custom fabrication. These easy-to-install systems use standardized parts–like platforms, stairs, and railings–that assemble quickly without hot work permits.
Key features of ErectaStep systems include:
Pre-fabricated components that are in stock for quick shipping.
Aluminum or galvanized steel construction.
Can be custom-configured and installed within days.
Pros
Versatile: All ErectAStep systems are completely modular and can be customized to your site’s demands. Using only 5 components, you can create endless configurations. Your system can also easily be repurposed if your worksite’s needs change.
No hot work required: These catwalks and platforms feature an easy-to-use bolt-together design, meaning no welding or hot work is needed.
Quick installation: Since you can skip the design and permit process, a modular system can be installed within 5-6 days of consultation. After the Northern Platforms team visits your site and assesses your needs, we’ll use our ErectAStep Configurator to design your system easily and quickly.
Cons
Some limitations: While modular systems suit 95% of Alberta factories and warehouses, some situations demand custom solutions. Worried that a modular system won’t be able to accommodate your needs? Contact the Northern Platforms team to talk about your options.
Engineered Catwalk Systems
Custom systems are unique solutions designed from scratch for specific applications. These systems accommodate deep infrastructure challenges, extreme weight needs, harsh environmental conditions, and more.
Pros
Completely custom: With a custom catwalk, no challenge is too complicated. Since your new system will be designed from the ground up, you can ensure that every need or demand is addressed.
Cons
Requires special permits: Your engineered system will require welding to install properly, which comes with its own set of permit applications. Before choosing this system, consider that hot work permits can take up to 6 weeks for approval and may require that you temporarily close your facility while the work is being completed.
Expensive: A custom solution comes with a custom price tag. Custom-fabricated catwalks cost substantially more than modular systems, especially when factoring in the designs, permits, and installation.
Takes a long time to install: As we’ve already noted, permits, designs, and fabrication of a custom system can take a long time. A custom system is not the right choice if you are under intense time constraints.
Which System is Right for Your Site?
While each system has advantages and disadvantages, it is essential to be realistic with your needs when choosing a catwalk system. Consider the following:
Are you on a tight timeline?
Do you have budgetary constraints?
Will the needs of your site change in the future?
If you answered yes to the above questions, a modular catwalk system is the right choice for you.
Contact Northern Platforms for Your Catwalk Quote Today!
Ready to get started on a new and improved catwalk system for your plant? As a trusted ErectAStep supplier, Northern Platforms has served customers in Alberta and BC for over 20 years. Our turnkey approach handles everything from consultation to maintenance. Call our Leduc location at (780) 986-8825 or visit northernplatformsltd.ca to get started on your free consultation today!
Let’s face it: working on roofs is dangerous. In addition to routine workplace hazards, workers face the consistent risk of fatal falls and accidents. That’s why effective rooftop safety and fall protection is so important.
Typically, when people think of fall protection, they might imagine safety harnesses, lifelines, and other types of personal protective equipment (PPE). But did you know that employers can implement several other fall protection measures in addition to these systems? It’s true: installing handrails, guardrails, safety gates, and even modular work platforms can help create a comprehensive rooftop safety system that you can count on. In this post, we’ll explain how to take proper precautions when working on a roof and all the safety equipment you’ll need to protect your workers at every turn.
Common Rooftop Hazards
Uncontrolled edges are the most common hazard workers encounter when working on a rooftop. However, there are several other risks you should be aware of, including:
Sloped or uneven surfaces
Challenging weather conditions, such as rain, snow, or ice
Cable trays, HVAC ducting & piping
Parapet walls
Every rooftop will have different risks and challenges. That’s why it is important to assess your workplace and identify any potential hazards thoroughly. Review all your access points, unprotected edges, and common walking paths. Next, once you’ve determined where you need fall protection, partner with a trusted supplier like Northern Platforms. We’ll help make your rooftop safer, provide equipment suggestions, and offer turnkey installation services.
Beyond PPE: Guardrails, Safety Swing Gates and Modular Work Platforms
One of the best ways to work safely on a roof is to remove falling hazards wherever possible. In Canada, the Canadian Centre for Occupational Health and Safety requires fall protection in any situation where workers could fall from a height of 3 metres (10 feet) or more. This includes the use of fixed barriers, surface opening protections, and warning barriers, in addition to PPE. At Northern Platforms, we regularly recommend ErectaStep’s modular industrial platforms for safe access to your facility’s rooftop. These versatile, safe access solutions can be used to get over, around, or on top of rooftop obstacles, such as cable trays, HVAC systems, or pipes. Plus, since this system is modular, you can easily customize your walkways, crossover stairs, and work platforms to avoid the unique obstacles and challenges in your workplace. Not sure where to start? As a certified ErectaStep supplier, the Northern Platforms team can design and build your rooftop access solution quickly, no matter how complex your needs. With our digital real-time configuration tool, we plan, draw, and quote your modular work platforms within minutes. Contact us today to get started!
Northern Platforms: Your Experts in Rooftop Safety
Ready to make your operations safer, smarter, and more efficient in 2025? As Western Canada’s trusted safe access equipment supplier, Northern Platforms is here to help. We’ve been helping companies with their safe access equipment and loading systems since 2002. No matter your needs, we have the expertise and know-how to craft a solution that integrates seamlessly into your site. Don’t wait to revolutionize your operations–schedule a site assessment today!
A catwalk system, also known as a runway, is a narrow pathway or extended platform that gives workers safe access to elevated working areas. These systems help workers easily access maintenance areas, hard-to-reach equipment, and other parts of their facility. Are you looking to integrate a catwalk system into your warehouse? Keep reading to learn how ErectaStep’s modular and prefabricated catwalk system integrates seamlessly into your space without welding or custom fabrication.
What are the Elements of a Modular Catwalk System?
This system has five main components for catwalk construction that can be assembled and configured without welding or custom fabrication. From simple walkways to valve access platforms, use these elements to create the perfect solution for your worksite:
Catwalk systems are one of the most versatile solutions on the market and can be used in countless industries, including manufacturing, oil and gas, food processing, and more. Northern Platforms can help you set up industrial platforms, bridge maintenance walkways, construction site platforms, shipyard access platforms, and more. Erectastep’s modular catwalk systems have even been used in wineries to help elevate safe and easy access for workers!
What are the OSHA and OH&S Standards for Catwalks?
Occupational regulations for catwalks are important because they guarantee safe working and walking standards for individuals using a catwalk system in the workplace. All of ErectaStep’s bolt-together components are pre-engineered to comply with OSHA standards, including handrail specifications, tread depth, and riser height.
Free of fall hazards, including protruding objects, loose boards, corrosion, leaks, spills, snow, and ice.
Inspected regularly and maintained when necessary.
Able to maintain the maximum intended load.
Additionally, here are the more specific OSHA regulations around handrails, width, and load requirements:
Handrail requirements: Required for catwalks located 4 feet or higher above a lower level.
Width requirements: Minimum width is 18 inches. If accessed by a stairway, the catwalk must be the width of the stairway (minimum 22 inches).
Load requirements: Must support the maximum load, which includes the weight of employees, equipment and materials.
Toeboard requirements: Must be used to prevent objects from falling off elevated walkways. Minimum vertical height of 3.5 inches and withstand a force of at least 50 pounds.
Opening requirements: All openings must be protected by fall protection systems if they pose a risk of falls.
Trust Northern Platforms for Catwalk Systems, Modular Work Platforms, and More
Based in Leduc, Alberta, Northern Platforms has provided safe access solutions to Canadians since 2002. We have catwalk systems for sale and ready to ship, as well as other safe access solutions from reputable manufacturers like RollaStep, SafeRack, and YellowGate. Not sure what type of system will work for you? Call us, and one of our experts can visit your site and provide recommendations to make your workplace safer and more efficient. Get started today!
Whether you need safe access over pipes, machinery, or cable trays, ErectAStep’s crossover stairs are a durable solution that maximizes both worksite safety and efficiency. Ready to bring this modular solution to your workplace? Keep reading to learn how Northern Platforms can help.
These stairs are modular, meaning they can be easily assembled, adjusted, or relocated to fit your facility’s specific needs. Crossover stairs are a key safety feature in many industries, helping to keep work areas organized and compliant with safety standards.
How are Crossover Stairs Commonly Used?
Crossover stairs can be used for several reasons, such as:
Passage over obstacles such as pipes, conduits, or machinery.
Efficient access between separate sections of a facility.
Designated maintenance and inspection routes.
Direct pathways over barriers to improve workplace efficiency.
Enhancing safety by reducing the risk of accidents and injuries associated with navigating obstacles on the ground.
Compliance with safety regulations.
What Makes ErectaStep’s Crossover Stairs Special?
Unlike other crossover stairs, ErectaStep’s patented, bolt-together modular design is easy to
install within days. With just a wrench, you can quickly assemble your safety solution–no welding or special tools required. This means you don’t have to spend months planning, measuring, and installing your stair units.
This system features five components (safety stairs, universal handrails, tower supports, universal platforms, and ladder units) that can be used to create unlimited stair and access configurations. The best part? ErectaStep’s crossover stairs can easily be disassembled and reassembled, giving you ultimate flexibility as your facility’s needs grow or change.
How to Choose the Right Crossover Stairs for Your Facility
When choosing crossover stairs, it is important to consider the needs of your worksite. Here are some things to think about:
1. What obstacles or hazards do your crossover stairs need to go over?
Identify any barriers in your workplace, such as machinery or pipelines, to ensure that your crossover stairs are properly designed to provide safe passage. If you have unusual obstacles or hazards, don’t worry. ErectaStep’s modular system is highly customizable and can accommodate even the most tricky situations.
2. How tall and wide do your crossover stairs need to be?
Measure the necessary height and width required to accommodate workers and any equipment that might need to be transported safely across the stairs. Want an expert opinion? Call Northern Platforms and one of your experienced sales representatives will help you find the perfect solution.
3. What is the required load capacity?
Consider how much weight your crossover stairs will need to support, including any workers, tools, or heavy equipment. Typically, crossover stairs are built to handle a load capacity of 500 pounds.
Additionally, safety regulations often require that your crossover stairs are able to support at least five times your intended load without failure, so it is important to choose equipment that complies with these safety requirements.
4. Will your stairs need to be moved or changed in the future?
If so, investing in ErectaStep’s modular stairs is a good idea. If your facility undergoes changes, your crossover stairs can be disassembled and reassembled as needed, which will save you time and money in the long run.
Your Canadian Source for Crossover Stairs and More
Ready to improve your facility’s safety and efficiency? Contact Northern Platforms today to learn more about our customizable crossover stairs and find the perfect solution for your site. Let us help you create a safer, more productive workplace.
Access platforms are essential pieces of equipment that can significantly impact production and safety. The goal is to make durable, versatile platforms and ErectaStep platforms stand out among the rest. With features like corrosion resistance, compliance with regulatory bodies like OSHA, and reconfigurable elements, this platform is perfect for all industries and facilities.
If you’re considering investing in a modular work platform, learn about the benefits of the inventory we have at Northern Platforms by reading below.
Easy Installation
When it comes to safety, time is of the essence. Whatever modular work platform equipment a company has should be easy to set up and use. While some access platforms can be time-consuming and difficult to install, opting for an easy-install access solution will negate unnecessary delays and additional costs. ErectaStep modular access platforms offer easy installation and configuration, saving valuable time. Northern Platforms’ line of modular work platforms is quality equipment that businesses across many industries trust for safe access.
Reusability and Mobility
Often, organizations are looking for repurposable mobility. A modular work platform should not only serve its current purpose but be flexible enough to be reconfigured to serve future projects as well. For industries where there are multiple projects in need attention and safety features, Northern Platforms has a comprehensive inventory of modular work platforms to tackle all configurations from simple to complex. Whether you need repositioning or complete repurposing, having a reusable access platform ensures efficiency and safety.
Corrosion Resistance
When a facility’s outdoor areas need modular work platforms, it’s important to obtain work platforms that are resistant to weather challenges. Modular platforms with corrosion resistant materials remain intact over time, free from rust and corrosion that can become a hazard. Investing in a modular work platform that will last for the long term will ensure worker safety and enhance productivity.
Slip Resistance
High-traffic areas, especially ones where workers may be transporting goods or materials or be otherwise distracted, require access solutions with proper precautions. Reduce the risk of slips and falls by opting for slip-resistant access platforms. Slip resistant coatings are critical for preventing accidents and in maintaining a safe workplace. ErectaStep modular work platforms provides sure footing even in uncertain conditions.
Safety Compliance
Required certifications and compliances act as a barrier for mitigating potential hazards. Find an OSHA and IBC compliant platform to ensure cooperation with industry standards. At Northern Platforms, we carry compliant stairs and platforms that petrochemical and oil and gas industries all over Canada use for smooth operations.
Northern Platforms Goes the Extra Mile
For over 20 years, Northern Platforms has been a trusted provider of loading operation equipment, access platforms, gangways, and more to organizations all over Canada. Our modular work platforms offer a range of configurations to address multiple problems for any project. Let our team consult with you to determine the best safe access solution.
Contact Northern Platforms to learn more about our inventory of ErectaStep modular work platforms, or call us at 1-844-426-4929.
