Ready to create the ideal fuel tanker loading and unloading system from top to bottom? This blog post will walk you through all the essential equipment you’ll need. Plus, keep reading for some key considerations and featured manufacturers.
Essential Equipment for Fuel Tanker Loading
Bottom Loading Arms
Looking for the best fuel tanker loading equipment? The answer is simple: invest in a bottom-loading arm. While many operations count on top-loading technology, bottom-loading is superior for fuel-specific uses. When a fuel tanker is loaded from the bottom, it creates less turbulence. This helps reduce static build-up and significantly minimizes fire risks.
An added benefit? Bottom loading allows workers to safely load and unload product from the ground— completely eliminating falling risks or other hazards from working at height.
Hoses
While most industry professionals recommend loading arms over hoses, this tried-and-true loading system still has its place. Generally speaking, hoses are a great choice for simpler operations or businesses with limited budgets. When choosing your hose assembly, pay attention to material compatibility, temperature ranges, and pressure ratings.
Breakaway Couplings
Accidents can happen in even the most ideal circumstances. When you invest in breakaway couplings for your fuel tanker loading system, you are protecting your operation and your workers from any incident that accidentally causes your loading arm or hose to dislodge from the tanker while loading. If your vehicle moves unexpectedly, this device will automatically shut off the fuel flow, protecting you from catastrophic spills.
API Couplers
Another essential piece of fuel tanker loading equipment? API Couplers to help ensure secure connections and reduce operator error. These connections will only open when properly engaged, helping prevent small spills when your hose or loading arm is disconnected. Pair these with breakaway couplings for complete protection.
Spill Containment
While most fuel tanker sites have spill containment pads built into their sites, you can ensure complete protection with additional containment products from Northern Platforms. With portable containment berms, pads for oil drums, and more can compliment your permanent infrastructure to ensure your site is 100% compliant and protected at all times.
Considerations for the Best Fuel Tanker Loading System
When selecting your fuel tanker loading equipment, there are many questions you should ask yourself, including the following:
What types of trucks do you deal with?
How many trucks do you deal with?
What are the environmental considerations of your site?
What tanker truck configurations does your system need to accommodate?
What are your flow rate and capacity requirements?
Still not sure what kind of system is right for you? Contact the experts at Northern Platforms to walk through your options.
Best Brands for Fuel Tanker Loading Equipment in 2025
Three industry leaders dominate the fuel tanker loading equipment market, each bringing unique strengths to operations worldwide.
OPW
One of the best brands in the business, OPW specializes in loading arms, hoses, fittings, and couplings that make loading operations more efficient. With over 100 years of experience, OPW products are infinitely customizable. From simple installations to complex multi-arm configurations, trust OPW for a fuel tanker loading system that seamlessly fit your needs. Trust OPW for:
Top, bottom, and custom loading arms that can be configured for every situation. Several different styles are available, including fixed reach, scissor-style, and more.
Quick and dry disconnects to ensure that there are no hazardous leaks or drips during the loading or unloading process.
Breakaway couplings and swivel joints for flexible operations.
SafeRack
Industry leaders in all things fall protection, SafeRack has over 40 years of experience designing loading platforms, mobile access units, gangways, and more. All SafeRack solutions are designed to meet or exceed the OSHA or OH&S regulations of your area. Their top products include:
Truck loading platforms with customizations for pedestal, multi-hatch, single-sided, and double-sided applications.
Articulating and self-levelling gangways designed to provide complete fall protection.
Safety cages that are compatible with all other SafeRack products for ultimate safety.
UltraTech
Looking for comprehensive spill containment technology? With over 400 different products in their catalogue, UltraTech has got you covered. From basic containment pans to fast-deploying oil booms, these products prioritize fast and effective responses to any spill that occurs on your site. For your operations, consider one of these products:
Portable spill trays for underneath your loading arm or hose for protection in case of unintended drips.
Drum spill containment pads for any fuel, oil, or chemicals that require secondary containment.
Track containment pads for any operation that also deals with railcars.
Northern Platforms: Western Canada’s Trusted Experts
Which item from this list are you choosing? No matter what you pick, you can trust Northern Platforms for high-quality, expertly designed fuel tanker loading systems that stand the test of time. We have over 20 years of experience and a comprehensive inventory from the industry’s best suppliers, including SafeRack, OPW, Ultratech, and more. Ready to get started? Call us today to schedule your first site visit!
Overflow spills, static fires…these are just some of the risks of unsafe fuel tanker loading systems. But did you know that you can easily prevent these dangers by investing in the proper equipment? In this guide, we’ll explore practical solutions to common fuel tanker loading mistakes. With a couple of simple products from Northern Platforms, your oil and gas operation will be safer and more efficient.
1. Overflow Spills
Depending on the scope, oil and gas spills can range from inconvenient to catastrophic. Even when operators are careful, a loading arm or hose can be accidentally dislodged, causing environmental damage and worker harm in seconds.
The Solution: Dry Disconnects
OPW’s dry disconnect couplings eliminate residual product spills by automatically sealing both sides of the connection. By using one simple solution, operators don’t have to worry about shutting valves or dealing with unions. Instead, you can ensure complete spill protection by upgrading to these couplings on all your loading arms.
2. Static Ignition Fires
Operators must be careful of static buildup when loading a fuel tanker, which can cause dangerous fires. One of the main ways static builds up is through turbulence and agitation inside the fuel tank during loading, especially when using traditional top-loading methods. These systems often cause splashing and sloshing, quickly increasing the amount of static electricity generated.
The Solution: Bottom Loading Arms
The best way to minimize liquid agitation and turbulence is to use bottom-loading arms. These fuel tanker loading systems are closer to the ground and help introduce fuel into the tank with minimal agitation.
3. Falls From Height
Falls are a leading cause of injury at loading sites, especially when workers need to access the tops of trucks or railcars for venting, inspection, or loading. Most Canadian regulations require fall protection for anyone working at heights of 4 meters or more or where a fall could cause serious injury. Icy surfaces, unstable work platforms, and other unsafe operations can turn routine loading tasks into serious fall hazards, leading to costly injuries and downtime.
The Solution: Fall Protection Systems
Safety swing gates, guardrails, gangways, and safety cages are all easy fall protection solutions that protect your workers from falling hazards. These passive fall protection systems are always in place, meaning your workers will always be protected even when distracted or busy. Plus, when you design a system with Northern Platforms, we’ll seamlessly integrate these fall protection products into your loading operations, minimizing disruption.
4. Equipment Failure Leaks
Does your site rely on hoses for loading and unloading your fuel tankers? While these systems have been trusted for many years, they have some significant drawbacks. Hoses can twist, break down, and leak over time, significantly slowing your operations. In the worst-case scenario, you might be on the hook for costly clean-ups or equipment replacements.
The Solution: Loading Arms
Are you tired of lugging hoses around your site? It might be time to invest in a loading arm. With high-quality fabrication and top-notch engineering, loading arms ensure a tight and safe connection throughout the transfer cycle. Available in truck, rail, and specialty configurations–with options for vapor recovery–these arms deliver leak-proof performance, simplify maintenance, and protect both workers and the environment.
Choose Northern Platforms for Comprehensive Fuel Tanker Loading Systems
While mistakes happen, there are still easy ways to prevent common fuel loading accidents. With a couple of products from Northern Platforms, you can take a proactive approach to protecting against fuel spills, static fires, and more. Ready to upgrade your safety protocols? Contact the Northern Platforms team today! With just one site assessment, our experts will analyze your workflow, recommend solutions, and improve your site. Partner with our team by calling us today!
If you’ve driven on the highway, there’s a high likelihood that you’ve seen a tanker. These trucks are integral to the oil and gas industry and are designed to transport liquids and gases by road. They are built with stable, rounded corners and can be trusted to transport flammable and unstable substances like gas, oil, and hazardous chemicals. Trucks need low centres of gravity and internal bulkheads or baffles when transporting fuel in a tanker. This is because fuel expands and contracts depending on its temperature. Tanker trucks might also transport other more stable liquid substances for human consumption.
How to Build the Best Fuel Tanker Unloading System
Looking to make your unloading operations the best in the business? The answer is simple: invest in a bottom-loading arm. While using hoses for loading and unloading in the fuel tanker industry is common, loading arms are superior for several reasons. Unlike hoses, they do not need to be recertified every year. Additionally, they are much safer for your crew. While Northern Platforms offers both bottom and top loading arms, we typically recommend bottom loading if your operation deals primarily with fuel. Here’s why bottom loading is best for fuel tanker unloading:
Helps prevent fires: bottom loading limits liquid agitation and turbulence, which can cause sparks and fires. These systems also typically feature grounding features.
Allows vapour recovery: bottom loading systems can be modified to recover displaced vapours, which can significantly reduce your environmental impact.
Reduces the risk of falls: As the name suggests, top loading is more dangerous since operators have to load and unload from the top of the truck, which creates a potential falling risk.
Extended lifespan (over 5 years) with frequent use.
Short lifespan with frequent use.
Site Safety
Easy and safe to operate. Can be outfitted with fall protection systems for additional safety.
Increased risk of tripping and other worker injuries.
Safety Features
Can easily be outfitted with additional safety features like dry disconnects, breakaway couplings, and overfill protection.
Can use breakaway couplings, dry disconnects, and hiltap fittings.
Certification Requirements
Low maintenance, no recertification required.
Must be maintained and require annual pressure tests.
Build a Comprehensive Fuel Tanker Loading and Unloading System with Northern Platforms
Ready to get started on making your operations safer and more efficient? We stock high-quality loading arms from EMCO Wheaton and OPW Engineered Systems, which are designed for optimal performance. These loading arms are ideal for unloading petroleum products, chemicals, and liquefied gases. Plus, when you partner with an experienced loading solution provider like Northern Platforms, you can ensure that your system will perfectly fit all your loading needs. We offer turnkey installation, expert maintenance, and consulting services. Explore our loading arm inventory and schedule a site visit with the Northern Platforms team today!
Efficient, safe, and effective–bottom loading arms are a worthwhile addition to your loading system.
Northern Platforms offers a wide selection of trusted and ergonomic bottom-loading arms from established brands like OPW Engineered Systems and EMCO Wheaton. Ready to integrate bottom-loading arms into your operation? Let’s go over some key things to consider before you make this purchase.
What are Bottom Loading Arms?
As the name suggests, bottom loading arms are used when loading from the bottom and should be paired with trucks or railcars that accommodate a bottom loading configuration.
Bottom-loading arms are a safer and more efficient alternative to hoses. Read more about the difference between hoses and loading arms in our previous post: “Hoses vs Loading Arms: Which Works Best?”
Here are some more advantages of bottom-loading arms:
Operator safety: Workers remain on the ground, which reduces fall risks.
Faster loading: Quicker connections and the ability to load multiple compartments at the same time.
Less turbulence: The process generates less turbulence in the tank, which helps lower static generation.
Less vapours: Fewer vapours are released, which helps lessen the environmental impact.
More cost-effective: Typically, these systems are easier and cheaper to build than top-loading arms.
Key Considerations for Choosing Bottom Loading Arms
There are several factors to consider when choosing your bottom loading arm. It is essential to consider your existing operation to ensure that you can find the right equipment for you.
If you aren’t sure where to start, contact Northern Platforms, and we will be happy to help you find a loading configuration that integrates seamlessly into your existing operation.
What type of fluid are you handling?
First, it is important to ensure that the materials of your bottom loading arm are compatible with the fluid you are moving.
For example, if you are moving corrosive substances, you will want to ensure that your bottom loading arms are made of a corrosion-resistant material like stainless steel. However, if you are moving non-hazardous materials, you could use carbon steel, which is often cheaper and lighter.
What type of vehicle are you loading?
Whether you are loading a tanker truck or a railcar, the type of vehicle you are loading affects the design of your bottom loading arms. Keep in mind that different vehicles have specific connection points and height requirements. Make sure to choose an arm that can easily reach and securely connect to your vehicle to avoid leaks and operational issues.
What is your loading environment like?
Your loading environment can significantly impact the type of loading arm you need. Consider: is there existing equipment that would interfere with your loading arm? Do you need an operation that is suitable for outdoor use? Are there other environmental factors you should consider, like extreme temperatures or exposure to hazardous chemicals?
What additional safety equipment do you need?
While bottom loading arms are a good start, there are always ways to make your site safer and more efficient. At Northern Platforms, we offer extra safety equipment to help ensure that your loading system operates smoothly and safely.
While bottom loading arms can improve the efficiency and safety of your loading and unloading operations, working with an experienced team is essential to ensure this new addition integrates seamlessly into your existing operation. That’s where Northern Platforms comes in. We’ll consider your existing equipment and ensure your new loading arm fits perfectly.
With over 50 years of industry experience, Northern Platforms is always happy to send one of our experts to your site. We’ll conduct a thorough evaluation every time to help guarantee a perfect match. Contact us today to find the loading arm that is right for you.
When it comes to loading a fuel tanker, proper loading equipment is essential. By using the right equipment, you can maximize workplace efficiency, as well as significantly reduce the risk of accidents and spills. At Northern Platforms, we are proud to be industry-leading providers of renowned safety brands like SafeRack, Emco Wheaton, OPW, and more.
Whether you need loading arms, loading platforms, gangways, safety cages, or hoses, we’ve got you covered! Keep reading to learn more about our top fuel tanker loading equipment.
Loading Arms
The safest and most efficient piece of fuel tanker loading equipment is a loading arm. These loading systems are designed to seamlessly and securely connect the fuel tanker to the storage tank. Loading arms can also include several safety features, such as swivel joints, automatic shut-off valves, and more. By using loading arms, companies can minimize the risks associated with manual connections and enhance operational safety.
Are looking to integrate a loading arm into your existing operation? Contact us today to speak with one of our experienced sales team members and learn more about how Northern Platforms can help.
Hoses and Couplings
If your operation isn’t compatible with a loading arm, then you will have to use a different type of fuel tanker loading equipment, such as hoses and couplings.
At Northern Platforms, we offer a complete selection of custom hose assemblies supplied to meet your specific requirements and individual needs. We stock a variety of hose sizes in-house, ranging from ¼-inch to 6-inch. Plus, larger sizes are available upon request.
We offer three different types of hoses:
Composite Hoses: A unique type of hose composed of many layers of special materials/films held together between an inner and outer wire. Composite hoses offer flexibility, safety, and chemical resistance. They are ideal for use in most petroleum, oil, chemical, and LPG transfer applications.
Metal Braided Hoses: Northern Platforms offers a wide variety of specialized products, such as stainless steel braids, metal hoses, and flexible hose assemblies.
Industrial Hoses: Northern Platforms is proud to offer a full line of industrial hoses, including rubber, PTFE, air/water, steam, and suction/discharge hoses
In addition to hoses, Northern Platforms offers several fuel tanker loading accessories, including:
Hiltap fittings, also known as low/high temperature & pressure couplings
Hose handlers and hose retriever components
Sight flow indicators
Swivel joints
Hose and coupling restraints, such as velcro straps and whip checks
Fuel Tanker Loading Equipment, Tested
Did you know that Northern Platforms offers in-house hose testing and recertification up to 1200 PSI? Each hose comes with a chart showing the duration of the test and the pressure it was tested to.
Additionally, we can also help you test your hoses to ensure they are in good working condition. To make sure your hoses meet safety standards, Northern Platforms offers hose recertification testing. We’ll test your hoses, and if they pass, they’ll be recertified with a new ID tag. If they don’t, we can tag them and recycle them for you.
Your Source for Fuel Tanker Loading Equipment
No matter what your operation looks like, Northern Platforms has all your safe access and fuel tanker loading equipment needs covered. We are committed to providing our customers with superior quality products, on-time delivery, and outstanding service. Contact us today to learn more about how you can make your fuel tanker loading system safer and more efficient.
The oil and gas industry encounters many challenges during loading and unloading operations as it must adhere to several safety, industry, and environmental regulations. This can make determining the best possible loading system for your operations challenging. Fortunately, with over twenty years of experience providing Canadian companies with top-quality access and loading solutions, Northern Platforms is here to help.
Below, we will compare hoses and loading arms and then walk you through the three main styles of loading arms, helping you determine which would be best for your oil and gas operations. Continue reading to learn more.
Hoses vs. Loading Arms: Some Considerations
You have several options when searching for the correct loading solution for your operations. However, you must first decide whether you will utilize hoses or loading arms. While loading arms tends to be the industry standard for oil and gas operations, many companies do opt to use hoses for a number of reasons.
Before looking further into one or the other, let’s look at a few things you should consider before deciding that hoses or loading arms are your best choice.
Hoses:
Requires regular annual pressure tests
Can be difficult to stow when not in use
Can be driven over or dropped
May be very heavy to use if fitted with a valve at the tanker connection point
Faces challenges when heated or features a vent/purge valve
May be prone to catastrophic failure
Loading Arms:
Provides balanced and easy movement for various loading applications
Designed not to hit the ground, protecting the valves and couplers
Can be operated by one person
May be fitted with manual or actuated liquid valves and optional purge/vent components
May be moved into position with ease and left hanging in the air while the operator prepares the tanker connection
Can easily be stowed away when not in use
At Northern Platforms, we strongly recommend that oil and gas operations stick with the obvious and safer choice–loading arms. As a trusted distributor of OPW Engineered Systems products, we carry a wide range of loading arms that are perfect for oil and gas loading/unloading applications.
Next, we will provide a short overview of the three main styles of oil and gas loading arms Northern Platforms carries. That way, you can determine which would be best for your operations.
Top Loading Arms
Top loading arms provide tanker truck and railcar loading operations with an efficient and cost-effective means of handling oil and gas liquid products. A top loading arm system from Northern Platforms can provide your operations the protection your workers need to complete their duties efficiently without worrying about potential hazards like spills.
When selecting the right top loading arm for your oil and gas operations, our team will consider vehicle heights, required reach, vehicle spotting, material compatibility and more. At Northern Platforms, we can outfit your top loading arms for tight-fill, vapour recovery, marine, oil and gas, and other applications, ensuring your loading/unloading operations are safe and efficient.
Bottom Loading Arms
Bottom loading arms are the industry’s top choice when explicitly searching for loading arms for oil and gas applications. This is because bottom loading arms from Northern Platforms aid in reducing vapours and the risk of static electricity as they produce less turbulence in the tanker during loading.
Additionally, our bottom loading arms can be outfitted with vapour recovery components and quick-connect fittings to help speed up your loading/unloading times. With their improved ergonomics and enhanced safety, it’s no wonder Northern Platforms’ bottom loading arms are the industry standard for oil and gas operations.
Specialty/Custom Loading Arms
As the oil and gas industry has evolved to include biofuels and great environmental awareness, your loading system may require stringent features to ensure enhanced safety and eco-friendly fluid transfer practices.
At Northern Platforms, we can create specialty/custom loading arms for your oil and gas operations. From hatch plates and plugs to electric heat trace with insulation blankets, steam jacketing, or ContoTrace, we can ensure your loading system meets strict health/safety and environmental regulations.
Your Canadian Source for Safe Loading Solutions
While bottom-loading arms are often the best option for the oil and gas industry, other options may be better suited depending on your unique applications and facility requirements. Northern Platforms’ team is here to help you determine the best loading system solutions for your oil and gas operations. So, don’t hesitate to contact us, and let our team walk you through your options.
Together, we can ensure your loading/unloading operations are safe, efficient, and meet strict regulations.
