Industrial operations across Alberta face an important decision when installing a catwalk or platform system: should you opt for a modular or custom-engineered solution? While both systems have pros and cons, the decision is simple once you compare the details. In this blog post, we’ll compare these safe access solutions and break down which works best for your Edmonton warehouse, Leduc food processing plant, or Fort McMurray worksite. Keep reading to learn more!
Modular Catwalk and Platform Systems
Modular catwalks, like ErectaStep systems, feature pre-engineered, bolt-together components that require no welding or custom fabrication. These easy-to-install systems use standardized parts–like platforms, stairs, and railings–that assemble quickly without hot work permits.
Key features of ErectaStep systems include:
Pre-fabricated components that are in stock for quick shipping.
Aluminum or galvanized steel construction.
Can be custom-configured and installed within days.
Pros
Versatile: All ErectAStep systems are completely modular and can be customized to your site’s demands. Using only 5 components, you can create endless configurations. Your system can also easily be repurposed if your worksite’s needs change.
No hot work required: These catwalks and platforms feature an easy-to-use bolt-together design, meaning no welding or hot work is needed.
Quick installation: Since you can skip the design and permit process, a modular system can be installed within 5-6 days of consultation. After the Northern Platforms team visits your site and assesses your needs, we’ll use our ErectAStep Configurator to design your system easily and quickly.
Cons
Some limitations: While modular systems suit 95% of Alberta factories and warehouses, some situations demand custom solutions. Worried that a modular system won’t be able to accommodate your needs? Contact the Northern Platforms team to talk about your options.
Engineered Catwalk Systems
Custom systems are unique solutions designed from scratch for specific applications. These systems accommodate deep infrastructure challenges, extreme weight needs, harsh environmental conditions, and more.
Pros
Completely custom: With a custom catwalk, no challenge is too complicated. Since your new system will be designed from the ground up, you can ensure that every need or demand is addressed.
Cons
Requires special permits: Your engineered system will require welding to install properly, which comes with its own set of permit applications. Before choosing this system, consider that hot work permits can take up to 6 weeks for approval and may require that you temporarily close your facility while the work is being completed.
Expensive: A custom solution comes with a custom price tag. Custom-fabricated catwalks cost substantially more than modular systems, especially when factoring in the designs, permits, and installation.
Takes a long time to install: As we’ve already noted, permits, designs, and fabrication of a custom system can take a long time. A custom system is not the right choice if you are under intense time constraints.
Which System is Right for Your Site?
While each system has advantages and disadvantages, it is essential to be realistic with your needs when choosing a catwalk system. Consider the following:
Are you on a tight timeline?
Do you have budgetary constraints?
Will the needs of your site change in the future?
If you answered yes to the above questions, a modular catwalk system is the right choice for you.
Contact Northern Platforms for Your Catwalk Quote Today!
Ready to get started on a new and improved catwalk system for your plant? As a trusted ErectAStep supplier, Northern Platforms has served customers in Alberta and BC for over 20 years. Our turnkey approach handles everything from consultation to maintenance. Call our Leduc location at (780) 986-8825 or visit northernplatformsltd.ca to get started on your free consultation today!
Did you know that falls from flatbed trailers are among the most common–and preventable–workplace injuries? Even though most flatbeds are only about 5 feet high, workers often end up 8 feet or more above the ground when climbing on loads to secure or tarp them. Falling from this height can lead to significant injury, so safety regulations require proper fall protection for these jobs. Looking for the right truck loading fall protection for your operation? You can keep your team safe and speed up your loading process with the right choice. Let’s discuss what you should consider when choosing a flatbed fall protection system–and how Northern Platforms can help.
3 Things to Consider When Selecting a Fall Protection System
1. What Types of Trucks Are You Dealing With?
There are several types of flatbed trailers, and your fall protection system should adapt to your needs. At Northern Platforms, we design custom solutions for:
Regular Flatbeds: The most common trailer type, ideal for standard cargo like steel beams and machinery.
Lowboys: Lowered decks make these trailers ideal for oversized loads, like excavators or other construction equipment. Lowboys require adjustable guardrails to match height changes.
Step Deck: Two-level trailers designed to carry tall cargo. Like lowboys, fall protection for these trailers needs dual-layer railings or mobile platforms.
If your site handles multiple trailer types, our experienced team can engineer a versatile and adaptable solution that includes components to fit every truck.
2. What Kind of Work Are You/Your Operators Doing?
When choosing the right truck loading fall protection, consider the tasks your workers routinely perform. This will help determine the best fall protection approach.
For example, are they strapping and securing loads? Manually performing this work has a high chance of a fall, especially with unstable cargo like pipes or lumber. Our expert team recommends RollaStep’s MP Mobile Platforms for this type of work. These platforms provide a stable elevated work surface with safety guardrails, which helps workers secure loads without climbing on top of the flatbed trailer while loading.On the other hand, if your workers are manually tarping loads, consider the SafeRack TF Tarping System, which allows a single operator to tarp a full flatbed in only 15 minutes. Thanks to this innovative technology, workers are completely safe from falling risks, since they no longer need to climb on top of the trailer to complete their jobs.
3. What are the OH&S requirements of your jurisdiction?
In Canada, fall protection laws vary by province. However, most jurisdictions require fall protection for any worker working “at height,” defined as working 6ft or above. Even though flatbeds are generally only 5 feet tall, tarping or securing loads often puts workers 8 feet or above, which is above legal limits. Non-compliance can lead to fines, lawsuits, or work stoppages. At Northern Platforms, we guarantee 100% compliance by designing systems that exceed Alberta OH&S standards.
Flatbed Fall Protection Systems Available Now At Northern Platforms
At Northern Platforms, we offer two industry-leading solutions to help keep your team safe while loading and unloading trucks:
RollaStep MP Mobile Platforms
Stability: Heavy-duty steel frame with anti-slip treads.
Mobility: 360° swivel casters for easy repositioning.
Versatility: Adjustable height (5–8 feet) to match lowboys, step decks, and regular flatbeds.
SafeRack TF Tarping System
Speed: 15-minute tarping reduces labour costs and delays.
ROI: Cuts liability risks and increases operational efficiency.
Contact Us Today!
With over 20 years of truck fall protection systems expertise, Northern Platforms provides cutting-edge solutions that help protect your workers and streamline your operations. Whether you need mobile platforms for load securing or automated tarping systems, we’ll deliver a custom, compliant solution. Ready to get started? Contact us today for a free site assessment and quote! Call us at 780-986-8825.
Let’s face it: working on roofs is dangerous. In addition to routine workplace hazards, workers face the consistent risk of fatal falls and accidents. That’s why effective rooftop safety and fall protection is so important.
Typically, when people think of fall protection, they might imagine safety harnesses, lifelines, and other types of personal protective equipment (PPE). But did you know that employers can implement several other fall protection measures in addition to these systems? It’s true: installing handrails, guardrails, safety gates, and even modular work platforms can help create a comprehensive rooftop safety system that you can count on. In this post, we’ll explain how to take proper precautions when working on a roof and all the safety equipment you’ll need to protect your workers at every turn.
Common Rooftop Hazards
Uncontrolled edges are the most common hazard workers encounter when working on a rooftop. However, there are several other risks you should be aware of, including:
Sloped or uneven surfaces
Challenging weather conditions, such as rain, snow, or ice
Cable trays, HVAC ducting & piping
Parapet walls
Every rooftop will have different risks and challenges. That’s why it is important to assess your workplace and identify any potential hazards thoroughly. Review all your access points, unprotected edges, and common walking paths. Next, once you’ve determined where you need fall protection, partner with a trusted supplier like Northern Platforms. We’ll help make your rooftop safer, provide equipment suggestions, and offer turnkey installation services.
Beyond PPE: Guardrails, Safety Swing Gates and Modular Work Platforms
One of the best ways to work safely on a roof is to remove falling hazards wherever possible. In Canada, the Canadian Centre for Occupational Health and Safety requires fall protection in any situation where workers could fall from a height of 3 metres (10 feet) or more. This includes the use of fixed barriers, surface opening protections, and warning barriers, in addition to PPE. At Northern Platforms, we regularly recommend ErectaStep’s modular industrial platforms for safe access to your facility’s rooftop. These versatile, safe access solutions can be used to get over, around, or on top of rooftop obstacles, such as cable trays, HVAC systems, or pipes. Plus, since this system is modular, you can easily customize your walkways, crossover stairs, and work platforms to avoid the unique obstacles and challenges in your workplace. Not sure where to start? As a certified ErectaStep supplier, the Northern Platforms team can design and build your rooftop access solution quickly, no matter how complex your needs. With our digital real-time configuration tool, we plan, draw, and quote your modular work platforms within minutes. Contact us today to get started!
Northern Platforms: Your Experts in Rooftop Safety
Ready to make your operations safer, smarter, and more efficient in 2025? As Western Canada’s trusted safe access equipment supplier, Northern Platforms is here to help. We’ve been helping companies with their safe access equipment and loading systems since 2002. No matter your needs, we have the expertise and know-how to craft a solution that integrates seamlessly into your site. Don’t wait to revolutionize your operations–schedule a site assessment today!
For workers in the liquid chemicals industry, one of the most crucial parts of their job is having access to safety equipment that makes completing day-to-day tasks easier. While this might sound straightforward, it is more challenging than you think. Completing even the most basic jobs safely and comfortably can be complicated with dangerous built-in systems and consistent equipment design flaws.
That’s why investing in the best safety equipment is so important. It can help improve the efficiency of your operations and ensure that your workers are protected. Products like portable truck access stairs, loading racks, and fall protection systems all work together to ensure your workers’ protection at every turn.
In this post, we’ll explain why you should add a mobile access unit to your operations and how the Northern Platforms team can help you find the right solution.
What are Portable Truck Access Stairs?
Portable truck access stairs, also known as mobile access units or tanker ladders, are used to safely climb on top of tanker trucks and railcars to complete inspections, venting, loading, and unloading. These units are safer alternatives to the preexisting ladders on tanker trucks, which usually have thin rungs and inadequate fall protection. These ladders can be extremely unsafe, especially in Alberta and BC’s cold and wet climates.
Portable vs Permanent Truck Fall Protection: What’s Right for You?
Portable stairs with a platform are ideal for temporary or remote job sites, where investing in a permanent solution doesn’t make sense. Similarly, if your workplace requires a lot of flexibility, portable racks are great for their versatility and mobility. However, here’s what you should remember: investing in permanentfall protection systems like truck loading racks and platforms is smarter in some situations. For example, if your facility has a fixed loading lane or unloading bay where tanker trucks regularly drive in and out, a permanent solution makes the most sense for you.
At Northern Platforms, we stock a variety of permanent and portable fall protection systems. Not sure which solution is right for you? Our experts are ready to help you find the perfect safe access system for your unique needs. Read more about Tanker Truck Fall Protection Options at Northern Platforms. Ask yourself:
Do you load/unload/work on trucks/railcars in many different locations on your site?
Do you deal primarily with vehicles of varying heights, sizes, and types?
Is your worksite temporary or remote?
Are there obstacles or environmental conditions that prevent a permanent installation?
If you answered yes to any of the above questions, keep reading! Next, we’ll discuss SafeRack’s MAUI, the best portable truck access stairs in the business.
Choosing the Best Portable Access Unit: SafeRack’s MAUI
Now that you’ve determined that a mobile tanker ladder is right for you, it’s time to find the perfect unit. That’s where SafeRack’s MAUI comes in. Unlike most mobile tanker truck fall protection systems that require support from the vehicle, the SafeRack MAUI is a self-supporting unit. This means it does not need to rest on the trailer, ensuring stability and preventing the risk of tipping over, even on uneven surfaces. Plus, it comes equipped with a safety cage and no-flat tires. All these features make the MAUI reliable and preferred by all our customers in the liquid chemical business.
SafeRack’s MAUI 10/14 vs MAUI 12/16
The MAUI comes in two different heights.
MAUI 10/14 Mobile Loading Platform
MAUI 12/16 Mobile Loading Platform
Ladder Height
10’ to 14’
12’ to 16’
Vehicle Access Height
9’6” to 14’0” (ATV Model: 11′- 6 ¾” to 15′ – 6 ¾”)
12’0 to 16’0” (ATV Model: 13′-6 ¾” to 17′-6 ¾”)
Load Capacity
2,000 lbs (907 kg)
2,300 lbs (1,043 kg)
Both models are available with perpendicular or parallel configurations. Choose perpendicular for easy spotting with tankers. Parallel is best suited for increased maneuverability in tight spaces. Additionally, the MAUI is available in an ATV model, which is ideal for rugged terrain. Remember that the ATV has slightly different vehicle access heights than the traditional MAUI. If you have questions, contact a Northern Platforms team member for more information.
Choose Northern Platforms for Portable Tanker Ladders and More
Looking to level up your operations in 2025? Investing in truck loading and unloading systems is a great place to start. These racks can improve efficiency on your site and protect your workers. In this post, we’ll outline what every potential buyer should consider before investing in a truck loading platform in 2025. Keep reading to learn more!
Key Features of Truck Loading Platforms
Looking to select the right rack for you? Consider the following features:
Load Capacity: How much does your loading platform need to handle?
Adjustability: Do you need to load and unload trucks of varying heights and sizes?
Hatch Configuration: Do your trucks have bottom or top loading hatches? Do they have both?
Mobility: Do you regularly load and unload trucks in the same location?
Regulatory Compliance: Does the loading platform comply with your area’s local and national regulations?
Workers regularly risk falls, slips, and other accidents when loading and unloading tanker trucks. A misplaced step could result in a fatal fall without proper fall protection. When you invest in truck loading platforms, your workers can get up and down from these trucks quickly and safely. Plus, if your rack is designed with your workers in mind, they are less likely to put their health at risk by cutting corners or misusing the equipment.
Increase Productivity
Simply put, safer workers mean better operations. When you reduce the amount of worker injuries, you increase the efficiency of your operations and ensure that you are consistently meeting the demands of your business.
SafeRack’s Truck Loading Platforms
If you are debating which brand to partner with for your new loading system, look no further: SafeRack’s products are undoubtedly the best in the business. Self-adjusting stair gangways ensure a level walking experience for workers at all times. This system is also ideal for many customers because it easily fits around both rounded tanker trucks and square isotainers. Customers also prefer SafeRack over their competitors due to integrated safety cages, meaning that workers are always protected from falls. Additional key features of SafeRack’s truck loading platforms include:
Gangways have a 500 lb load capacity
Gangways are often equipment with a safety cage
Adaptable configurations including tracking gangway to allow for miss-spotting of vehicles
Can be supplied with loading arms
Made from heavy-gauge galvanized steel or aluminum
Custom Loading Systems from Northern Platforms
At Northern Platforms, we are here to help every step of the way. From design to delivery to installation, we’ll ensure your new loading and unloading racks integrate seamlessly into your existing operation. We have over 20 years of experience building safe and efficient truck loading racks, so you can count on us to have your system designed quickly! Trust the Northern Platforms team for anything from routine operations to one-of-a-kind situations. We can customize your truck loading platform to include:
Start designing your truck loading system with Northern Platforms today! Simply schedule a site visit, and one of our experts will assess your operation and provide suggestions for your new system. Trusted for our exceptional customer service, the Northern Platforms team has made worksites safer and more efficient since 2002. Contact us today to get started!
