Ready to create the ideal fuel tanker loading and unloading system from top to bottom? This blog post will walk you through all the essential equipment you’ll need. Plus, keep reading for some key considerations and featured manufacturers.
Essential Equipment for Fuel Tanker Loading
Bottom Loading Arms
Looking for the best fuel tanker loading equipment? The answer is simple: invest in a bottom-loading arm. While many operations count on top-loading technology, bottom-loading is superior for fuel-specific uses. When a fuel tanker is loaded from the bottom, it creates less turbulence. This helps reduce static build-up and significantly minimizes fire risks.
An added benefit? Bottom loading allows workers to safely load and unload product from the ground— completely eliminating falling risks or other hazards from working at height.
Hoses
While most industry professionals recommend loading arms over hoses, this tried-and-true loading system still has its place. Generally speaking, hoses are a great choice for simpler operations or businesses with limited budgets. When choosing your hose assembly, pay attention to material compatibility, temperature ranges, and pressure ratings.
Breakaway Couplings
Accidents can happen in even the most ideal circumstances. When you invest in breakaway couplings for your fuel tanker loading system, you are protecting your operation and your workers from any incident that accidentally causes your loading arm or hose to dislodge from the tanker while loading. If your vehicle moves unexpectedly, this device will automatically shut off the fuel flow, protecting you from catastrophic spills.
API Couplers
Another essential piece of fuel tanker loading equipment? API Couplers to help ensure secure connections and reduce operator error. These connections will only open when properly engaged, helping prevent small spills when your hose or loading arm is disconnected. Pair these with breakaway couplings for complete protection.
Spill Containment
While most fuel tanker sites have spill containment pads built into their sites, you can ensure complete protection with additional containment products from Northern Platforms. With portable containment berms, pads for oil drums, and more can compliment your permanent infrastructure to ensure your site is 100% compliant and protected at all times.
Considerations for the Best Fuel Tanker Loading System
When selecting your fuel tanker loading equipment, there are many questions you should ask yourself, including the following:
What types of trucks do you deal with?
How many trucks do you deal with?
What are the environmental considerations of your site?
What tanker truck configurations does your system need to accommodate?
What are your flow rate and capacity requirements?
Still not sure what kind of system is right for you? Contact the experts at Northern Platforms to walk through your options.
Best Brands for Fuel Tanker Loading Equipment in 2025
Three industry leaders dominate the fuel tanker loading equipment market, each bringing unique strengths to operations worldwide.
OPW
One of the best brands in the business, OPW specializes in loading arms, hoses, fittings, and couplings that make loading operations more efficient. With over 100 years of experience, OPW products are infinitely customizable. From simple installations to complex multi-arm configurations, trust OPW for a fuel tanker loading system that seamlessly fit your needs. Trust OPW for:
Top, bottom, and custom loading arms that can be configured for every situation. Several different styles are available, including fixed reach, scissor-style, and more.
Quick and dry disconnects to ensure that there are no hazardous leaks or drips during the loading or unloading process.
Breakaway couplings and swivel joints for flexible operations.
SafeRack
Industry leaders in all things fall protection, SafeRack has over 40 years of experience designing loading platforms, mobile access units, gangways, and more. All SafeRack solutions are designed to meet or exceed the OSHA or OH&S regulations of your area. Their top products include:
Truck loading platforms with customizations for pedestal, multi-hatch, single-sided, and double-sided applications.
Articulating and self-levelling gangways designed to provide complete fall protection.
Safety cages that are compatible with all other SafeRack products for ultimate safety.
UltraTech
Looking for comprehensive spill containment technology? With over 400 different products in their catalogue, UltraTech has got you covered. From basic containment pans to fast-deploying oil booms, these products prioritize fast and effective responses to any spill that occurs on your site. For your operations, consider one of these products:
Portable spill trays for underneath your loading arm or hose for protection in case of unintended drips.
Drum spill containment pads for any fuel, oil, or chemicals that require secondary containment.
Track containment pads for any operation that also deals with railcars.
Northern Platforms: Western Canada’s Trusted Experts
Which item from this list are you choosing? No matter what you pick, you can trust Northern Platforms for high-quality, expertly designed fuel tanker loading systems that stand the test of time. We have over 20 years of experience and a comprehensive inventory from the industry’s best suppliers, including SafeRack, OPW, Ultratech, and more. Ready to get started? Call us today to schedule your first site visit!
Efficient, safe, and effective–bottom loading arms are a worthwhile addition to your loading system.
Northern Platforms offers a wide selection of trusted and ergonomic bottom-loading arms from established brands like OPW Engineered Systems and EMCO Wheaton. Ready to integrate bottom-loading arms into your operation? Let’s go over some key things to consider before you make this purchase.
What are Bottom Loading Arms?
As the name suggests, bottom loading arms are used when loading from the bottom and should be paired with trucks or railcars that accommodate a bottom loading configuration.
Bottom-loading arms are a safer and more efficient alternative to hoses. Read more about the difference between hoses and loading arms in our previous post: “Hoses vs Loading Arms: Which Works Best?”
Here are some more advantages of bottom-loading arms:
Operator safety: Workers remain on the ground, which reduces fall risks.
Faster loading: Quicker connections and the ability to load multiple compartments at the same time.
Less turbulence: The process generates less turbulence in the tank, which helps lower static generation.
Less vapours: Fewer vapours are released, which helps lessen the environmental impact.
More cost-effective: Typically, these systems are easier and cheaper to build than top-loading arms.
Key Considerations for Choosing Bottom Loading Arms
There are several factors to consider when choosing your bottom loading arm. It is essential to consider your existing operation to ensure that you can find the right equipment for you.
If you aren’t sure where to start, contact Northern Platforms, and we will be happy to help you find a loading configuration that integrates seamlessly into your existing operation.
What type of fluid are you handling?
First, it is important to ensure that the materials of your bottom loading arm are compatible with the fluid you are moving.
For example, if you are moving corrosive substances, you will want to ensure that your bottom loading arms are made of a corrosion-resistant material like stainless steel. However, if you are moving non-hazardous materials, you could use carbon steel, which is often cheaper and lighter.
What type of vehicle are you loading?
Whether you are loading a tanker truck or a railcar, the type of vehicle you are loading affects the design of your bottom loading arms. Keep in mind that different vehicles have specific connection points and height requirements. Make sure to choose an arm that can easily reach and securely connect to your vehicle to avoid leaks and operational issues.
What is your loading environment like?
Your loading environment can significantly impact the type of loading arm you need. Consider: is there existing equipment that would interfere with your loading arm? Do you need an operation that is suitable for outdoor use? Are there other environmental factors you should consider, like extreme temperatures or exposure to hazardous chemicals?
What additional safety equipment do you need?
While bottom loading arms are a good start, there are always ways to make your site safer and more efficient. At Northern Platforms, we offer extra safety equipment to help ensure that your loading system operates smoothly and safely.
While bottom loading arms can improve the efficiency and safety of your loading and unloading operations, working with an experienced team is essential to ensure this new addition integrates seamlessly into your existing operation. That’s where Northern Platforms comes in. We’ll consider your existing equipment and ensure your new loading arm fits perfectly.
With over 50 years of industry experience, Northern Platforms is always happy to send one of our experts to your site. We’ll conduct a thorough evaluation every time to help guarantee a perfect match. Contact us today to find the loading arm that is right for you.
When it comes to loading a fuel tanker, proper loading equipment is essential. By using the right equipment, you can maximize workplace efficiency, as well as significantly reduce the risk of accidents and spills. At Northern Platforms, we are proud to be industry-leading providers of renowned safety brands like SafeRack, Emco Wheaton, OPW, and more.
Whether you need loading arms, loading platforms, gangways, safety cages, or hoses, we’ve got you covered! Keep reading to learn more about our top fuel tanker loading equipment.
Loading Arms
The safest and most efficient piece of fuel tanker loading equipment is a loading arm. These loading systems are designed to seamlessly and securely connect the fuel tanker to the storage tank. Loading arms can also include several safety features, such as swivel joints, automatic shut-off valves, and more. By using loading arms, companies can minimize the risks associated with manual connections and enhance operational safety.
Are looking to integrate a loading arm into your existing operation? Contact us today to speak with one of our experienced sales team members and learn more about how Northern Platforms can help.
Hoses and Couplings
If your operation isn’t compatible with a loading arm, then you will have to use a different type of fuel tanker loading equipment, such as hoses and couplings.
At Northern Platforms, we offer a complete selection of custom hose assemblies supplied to meet your specific requirements and individual needs. We stock a variety of hose sizes in-house, ranging from ¼-inch to 6-inch. Plus, larger sizes are available upon request.
We offer three different types of hoses:
Composite Hoses: A unique type of hose composed of many layers of special materials/films held together between an inner and outer wire. Composite hoses offer flexibility, safety, and chemical resistance. They are ideal for use in most petroleum, oil, chemical, and LPG transfer applications.
Metal Braided Hoses: Northern Platforms offers a wide variety of specialized products, such as stainless steel braids, metal hoses, and flexible hose assemblies.
Industrial Hoses: Northern Platforms is proud to offer a full line of industrial hoses, including rubber, PTFE, air/water, steam, and suction/discharge hoses
In addition to hoses, Northern Platforms offers several fuel tanker loading accessories, including:
Hiltap fittings, also known as low/high temperature & pressure couplings
Hose handlers and hose retriever components
Sight flow indicators
Swivel joints
Hose and coupling restraints, such as velcro straps and whip checks
Fuel Tanker Loading Equipment, Tested
Did you know that Northern Platforms offers in-house hose testing and recertification up to 1200 PSI? Each hose comes with a chart showing the duration of the test and the pressure it was tested to.
Additionally, we can also help you test your hoses to ensure they are in good working condition. To make sure your hoses meet safety standards, Northern Platforms offers hose recertification testing. We’ll test your hoses, and if they pass, they’ll be recertified with a new ID tag. If they don’t, we can tag them and recycle them for you.
Your Source for Fuel Tanker Loading Equipment
No matter what your operation looks like, Northern Platforms has all your safe access and fuel tanker loading equipment needs covered. We are committed to providing our customers with superior quality products, on-time delivery, and outstanding service. Contact us today to learn more about how you can make your fuel tanker loading system safer and more efficient.
