Runaway railcars, falls from height, product spills…these are just some of the risks of unsafe railcar loading systems. But did you know that you can easily prevent these dangers by investing in the proper equipment?
In this guide, we’ll explore some practical solutions to common railcar loading mistakes. With a couple of simple products from Northern Platforms, your Western Canadian operation will be safer and more efficient in no time.
Runaway Railcars
Here’s the truth: it only takes a small gust of wind to set your railcar rolling, causing accidents, equipment damage, and—in the worst-case scenario—worker injury. That’s why it is so important to properly secure your railcars during loading and unloading operations.
The Solution: Railcar Wheel Chocks
Transport Canada’s rules are clear: railcar wheel chocks are required for all parked railcars, especially during loading, unloading, or maintenance. These simple systems prevent unexpected movement and keep railcars stationary when it matters.
Falls from railcars represent one of the most serious hazards in loading operations—but many operations fail to have proper protections in place. Are your workers regularly accessing the tops of railcars? Without the right equipment, simple tasks turn into life-threatening situations.
The Solution: Railcar Fall Protection
Fall protection systems aren’t just a suggestion—they are a requirement. Alberta’s Occupational Health and Safety Code and BC’s WorkSafeBC regulations require fall protection for employees performing tasks at heights of three metres or more. At Northern Platforms, we specialize in providing railcar fall protection systems for Alberta and BC operations, including:
Permanent or mobile railcar loading platforms
Tracking and telescoping gangways
Tank car safety cages
And more!
Contact us for a complete site assessment and to start building your fall protection plan.
Uncontrolled Product Leaks
When you are dealing with hazardous materials, even the smallest spill can have serious consequences. Drips during connection or disconnection, accidental overfills, or other issues can impact your surrounding environment and violate local and national regulations.
The Solution: Spill Containment
While spills are never completely preventable, there are some systems that can help minimize the risk. For example, overfill prevention systems for loading arms are designed to detect spills immediately and shut off flow. Dry disconnects are another option that automatically close as soon as the coupling is unhooked.
Plus, you should also invest in railroad spill containment systems, such as track pans. These modular systems fit between and alongside tracks, capturing leaks and spills before they can seep into the ground or reach water sources.
Choose Northern Platforms for Railcar Wheel Chocks, Fall Protection, and More!
At Northern Platforms, we understand the unique challenges of railcar loading operations. Since 2002, we’ve been Western Canada’s trusted leader in supplying high-quality railcar loading racks, loading arms, safe access equipment, and fall protection systems that comply with all applicable regulations. Our team provides turnkey solutions custom-engineered to your specific needs, including:
Loading platforms with tracking gangways to accommodate railcar mis-spotting
Alberta OHS Code and WorkSafeBC-compliant fall protection systems and tank car safety cages
Top and bottom loading arms for safe material transfer
Railcar wheel chocks designed to comply with local regulations
Our experienced team will visit your site, assess your needs, and provide customized recommendations that integrate seamlessly into your existing operation.
Contact Us Today
Ready to start building a complete railcar safety system? Call Northern Platforms or request a quote through our website now!
British Columbia rail and industrial operations require robust fall protection and loading systems that comply with local regulations, help protect workers, and stand the test of time. Northern Platforms designs, supplies, and installs rail access systems, industrial platforms, and guardrails that do all this—and more. Keep reading to learn more about effective railcar loading systems in BC and how our company can help.
Railcar Loading Requirements in British Columbia
WorkSafe BC
In British Columbia, WorkSafeBC requires fall protection when workers can fall 3 m (10 ft) or where a lesser height presents greater risk than a flat‑surface impact, which commonly applies around rail loading racks, platforms, and mezzanine edges. Most sites use permanent guardrails to address these risks; however, these solutions aren’t practical for some sites. In these cases, BC requires a written plan before work begins and clear instructions to workers.
The Railway Safety Act
For facilities located on or working with federally regulated railway corridors (such as those operated by CN), additional obligations may apply. The Railway Safety Act addresses broader rail operational safety, including track maintenance, railway equipment, signal systems, grade crossings, dangerous goods handling, and the operating rules that control how workers and equipment interact with rail infrastructure. Northern Platforms designs systems that satisfy both provincial and national regulations, ensuring your facility meets all applicable requirements.
Complete Railcar Loading Systems for BC Operations
There are several elements of an ideal railcar loading system for British Columbia sites, including:
Railcar access systems: gangways, tank car safety cages, and guardrails designed to satisfy WorkSafeBC fall protection requirements.
Industrial access platforms and guardrails: fixed/modular platforms, mezzanine gates, and compliant guardrail systems meeting BC height and load criteria and acceptable standards.
Additional safety systems: Beyond fall protection, we stock a variety of products that promote safe railcar loading, including wheel chocks, blue flags, and more.
Additional Products for BC Operations
British Columbia’s diverse industries—from marine terminals to forestry operations—require specialized access and fall protection solutions beyond railcar loading systems. Northern Platforms supplies a complete range of products designed for BC’s unique operational environments:
Loading Arms: Upgrade your loading and unloading operations with OPW loading arms that are tailored to the needs of your industry. As a turnkey system provider, Northern Platforms will ensure your loading arms integrate seamlessly with your platforms and gangways.
Modular Platform Systems: Bolt-together ErectaStep platforms requiring no welding—ideal for pulp and paper mills, food processing facilities, and operations with hot-work permit restrictions.
For more information about building a complete WorkSafeBC-compliant system for your BC operation, contact Northern Platforms today.
Serving British Columbia Industries
Northern Platforms provides fall protection systems and loading equipment to operations across BC, including:
Vancouver
Prince Rupert
Mission
Courtenay
Get Started with Northern Platforms Today!
Your British Columbia railcar loading systems depend on design and installation that meet local conditions and WorkSafeBC regulations. Whether you are operating a Vancouver port facility, a Prince George transloading terminal, or an interior BC rail yard, Northern Platforms brings regional expertise and proven experience to every single contract. Plus, as a complete turnkey service provider, we can provide everything from comprehensive railcar loading system design to ongoing and consistent maintenance.
Ready to ensure your BC railcar loading systems meet local compliance and safety standards? Contact Northern Platforms for a no-obligation site assessment. Our specialists will evaluate your facility, recommend optimal solutions, and provide transparent proposals for supply and installation. Get in touch today to get started!
Northern Platforms is the Western Canadian leader in industrial access solutions, specializing in fall protection systems and turnkey installation services for oil and gas, petrochemical, manufacturing, and agricultural sectors. We supply some of the best products on the market, including SafeRack, ErectaStep, OPW, and more.
Truck loading platforms are the foundation of many operations across Alberta. But is your equipment really improving efficiency and safety on your site? We’ve previously discussed how the Northern Platforms team can assess your current system for overall efficiency and safety requirements. But did you know that we also offer preventative maintenance? Keep reading to learn more about this key service offering.
Truck Loading Platform Assessments
A robust truck loading platform system integrates multiple components working together to eliminate fall hazards and streamline operations:
Safe access equipment: Safety cages, gangways, and loading arms that provide secure pathways to elevated work areas
Engineered platforms: Rolling platforms and fixed truck loading platforms designed for specific trailer types and loading configurations
Site-fit controls: Solutions matched to your cargo properties, traffic flow, space constraints, and operational requirements
Preventative Maintenance for Truck Loading Platforms
In addition to our assessment services, the Northern Platforms team offers comprehensive preventative maintenance packages for all kinds of systems, including truck loading platforms. Most equipment manufacturers include scheduled maintenance requirements in their IOM manuals. These maintenance requirements are often a condition of warranty coverage for your truck loading platform. Our preventative maintenance programs include:
Visual inspection of welds, structural connections, and load-bearing components
Lubrication of pivot points, hinges, and moving assemblies
Hardware torque checks to ensure bolts and fasteners remain secure
Functionality testing of safety mechanisms, gates, and locking systems
Documentation of inspection findings and maintenance actions
The Key Benefit of Preventive Maintenance
Preventative maintenance matters because it catches problems when they’re small and inexpensive to fix—not when they’ve escalated into major component failures. For example, consider a loading arm with a minor seal leak. Caught early during a routine inspection by Northern Platforms, a seal kit replacement only costs $400 to $900 in parts and labour.
But if that leak is ignored, it can have a profound impact on your loading arm–often leading to swivel joint failures or other major issues. Replacing your loading arm can cost up to $10,000.
When you break it down like this, the answer is clear: preventative maintenance pays for itself 10 times over.
Why Choose Northern Platforms
Everything Northern Platforms supplies, we can install. This turnkey approach delivers several advantages over separating equipment procurement from installation and maintenance:
Warranty Protection: When the same company supplies and installs your truck loading platform, warranty coverage is iron-clad. There’s no ambiguity about whether installation errors voided manufacturer protections, and your installation will keep track of mandatory maintenance schedules.
Faster Timelines: A single point of contact means fewer scheduling delays, streamlined communication, and faster commissioning. In other words, your truck loading platform is operational sooner and serviced faster.
Correct Specification: Installation teams familiar with the equipment catch specification errors during site surveys, preventing costly rework or incompatible components.
One Stop Shop: Having Northern Platforms handle both supply and installation means accountability is crystal clear. If something needs attention, you know exactly who to call.
Contact Us Today!
Are you looking for a safety equipment supplier that does it all? Northern Platforms is the company for you. We bring decades of experience in installing and maintaining truck loading platforms across Western Canada, ensuring your systems perform safely, reliably, and cost-effectively for years to come. Call us to learn more and schedule your free site assessment today!
Alberta is home to one of the largest sources of bitumen (or heavy crude oil) in the world, and our local operations extract, transport, and process large quantities of this material every single day. Does your facility regularly deal with bitumen? If so, you’ll need a safe, reliable, and efficient bitumen loading system. Keep reading to learn more about the key elements of this system–and how Northern Platforms can help.
Key Takeaways
Bitumen is a thick and viscous petroleum by-product that only flows above 140°C. Below this threshold, it solidifies into a gelled mass that clogs equipment and forces costly shutdowns.
Standard, uninsulated loading arms fail to maintain ideal bitumen loading temperature, leading to recurring blockages, frequent maintenance, and premature equipment replacement.
Effective bitumen loading systems are comprised of several key elements, including a loading arm, heat management systems, and supporting infrastructure.
The Challenges of Bitumen Loading
Bitumen, also called heavy crude or crude oil, is a byproduct of crude oil refining, which is used in road construction, waterproofing, and industrial adhesives. When it comes to transporting this product, here’s the important part: it can be extremely difficult to load. In order for bitumen to flow—and be loaded effectively—operators have two options:
Dilute the product with a light petroleum product, which creates diluted bitumen (also called dilbit).
Use heat management and insulated loading systems to keep the product very hot (typically above 140°C)
No matter which method your operation uses, you’ll need an effective bitumen loading system. Keep reading to learn more about essential elements.
An OPW loading arm is the foundation of any good heavy crude loading system. OPW offers premium-grade top and bottom loading arms specifically engineered for asphalt, bitumen, and other high-temperature applications.
Configuration Options:
Fixed Reach Style Loading Arms: Ideal for standard truck loading applications where vehicles park consistently at the same position.
Supported or Unsupported Boom Style Loaders: Designed for longer reaches, multi-hatch access, or railcar loading where extended horizontal reach is required.
OPW loading arms are designed to integrate seamlessly with steam jacketing, steam tracing, and custom insulation packages, ensuring consistent product temperatures.
Heat Management Systems
As we’ve already mentioned, proper heavy crude loading relies on keeping the product (and loading arm) warm. Through our partnerships with OPW, Northern Platforms offers several insulation and heating solutions, including:
Custom Insulation Packages
2-inch insulation for superior heat retention.
Removable and reusable design for easy maintenance access.
Teflon-impregnated jackets for durability and corrosion resistance.
Engineered fit that preserves the full articulation range.
Electric Insulation
Electrical temperature maintenance keeps temperatures steady, which prevents products from solidifying and clogging systems.
Include a thermostat to help maintain a specific temperature.
Compliant with relevant safety regulations.
Steam Tracing
The boiler tube is strapped onto the core pipe.
Conductive heat transfer up to 350°F.
Cost-effective alternative for mid-range operations.
Steam Jacketing
Fully encloses the core pipe with an outer pipe.
Conductive steam-generated heat transfer enables loading process temperatures above 300°F.
Maintains product temperature throughout the loading cycle.
Eliminates cold spots and residual buildup.
Not sure which heat management or insulation option is right for you–and your budget? Contact Northern Platforms, and we can walk you through your options, including a rough cost estimate.
Supporting Infrastructure
Your loading arm doesn’t work in isolation. Instead, several systems operate together to help streamline bitumen loading and unloading. Other elements of a comprehensive bitumen loading system include:
Truck loading platforms or railcar loading platforms for worker safety.
Spill containment equipment to meet environmental regulations.
Dry disconnects and breakaway couplings for safe loading and emergency disconnection protection.
No matter what product you are handling, Northern Platforms has the equipment you need for safe and efficient operations. Interested in learning more about what we offer? Call our office today.
Why Choose Northern Platforms for Your Bitumen Loading System
There’s no question that heavy crude can be tough to load. But with the right equipment–supplied from a trusted provider–it’s easy to overcome these challenges. Northern Platforms partners with OPW to deliver complete bitumen loading solutions tailored to your site:
Expert site assessment: We evaluate your platform, vehicle types, and operational profile.
Custom arm selection: We specialize in top and bottom loading arms, including steam-jacketed arms designed specifically for asphalt and bitumen loading
Professional turn-key installation: As loading system experts, we will ensure your new loading arm is compatible with all your existing systems.
Ongoing maintenance and support: Preventative programs keep your system running year-round.
Contact Us Today
Ready to start building your bitumen loading system? The Northern Platforms team has got you covered. Contact us for more information and to receive a free quote today!
When it comes to fuel tanker unloading equipment, dry disconnects have become essential for modern loading and unloading operations. These systems automatically shut as soon as your hose or loading arm is disconnected, which helps prevent spills and increases the overall safety of your site. At Northern Platforms, we specialize in turnkey fuel tanker loading and unloading equipment that integrates seamlessly into your site. In this guide, we’ll walk you through how dry disconnects work, the key equipment you need, and why they are a smart investment for your operation.
What are Dry Disconnects?
Dry disconnect couplings automatically shut off product flow when disconnected, helping to eliminate even the smallest spills. Unlike traditional couplings that release residual product into containment areas, dry disconnects retain any remaining fuel inside the connector itself. This means:
No fuel spills onto the ground
No product drips onto equipment or personnel
No vapour releases during disconnection
No cleanup required between unloading cycles
The retained product typically remains in the coupler and is removed during the next connection, or it can be drained safely during maintenance.
Dry Disconnect Options Available at Northern Platforms
Northern Platforms stocks two proven dry disconnect solutions for fuel tanker unloading:
OPW Kamvalok Dry Disconnect
The OPW Kamvalok is an industry-leading dry disconnect system designed specifically for critical and high-value products. Key features include:
Locking handle maintains position to prevent unintended coupler opening or closing
Automatic closure in both directions—both coupler and adapter shut off simultaneously
Optimized for low pressure drop and maximum flow rates
Available in 1½”, 2″, and 3″ sizes to match your system requirements
Material choices: Aluminum or 316 stainless steel construction
Best for: High-volume operations, critical products, facilities requiring maximum reliability and minimal maintenance
Drylok Dry Disconnect Coupler/Adaptor
The Drylok system offers an alternative dry disconnect solution engineered for dependable performance in demanding fuel tanker unloading environments. Key features include:
Designed for optimal flow and pressure performance
Durable construction suitable for high-frequency cycling
Compatible with standard tanker receptacles
Available in multiple sizes and pressure ratings
Best for: Standard fuel tanker operations, retrofit applications, cost-conscious facilities seeking proven reliability
Why Choose Northern Platforms
At Northern Platforms, we’ll partner with you from initial assessment through installation, commissioning, and ongoing support. The result? Fuel tanker unloading equipment that seamlessly integrates into your operation. Here’s why Western Canadian companies choose us:
Single-source accountability: One partner for loading arms, vapour recovery hardware, gangways, and loading platforms, and more.
Proven equipment: We work with industry-leading manufacturers like Emco Wheaton, OPW, and SafeRack.
Custom solutions: Systems designed for your specific fleet, site layout, and operational requirements.
Installation and training: Complete commissioning services and operator training for long-term success
Maintenance support: Ongoing service to keep your system running at peak efficiency
Our experience across diverse industries—from petroleum terminals to chemical facilities—means we understand the unique challenges of different loading applications and can design the right solution for your operation.
Call Us Now!
Ready to invest in fuel tanker unloading equipment? Contact Northern Platforms to schedule your site visit today!
Articulating stairs, or self-adjusting gangways, bridge loading platforms to tanker trucks and railcars. These systems are essential for operations around Alberta and BC, especially when handling mixed fleets or frequent vehicle mis-spotting. However, selecting the right system isn’t simply about choosing between SAS, SFR, and FRT configurations. A successful installation requires careful measurement, specification validation, and alignment with your site’s operational realities. This buyer’s guide walks you through the process of selecting a gangway, from initial site assessment through final specifications. Keep reading to learn more!
How to Choose the Right Articulating Stairs: Step-by-Step
Many existing operations would benefit from adding articulating stairs to their site. However, choosing the right model can be tough–especially if you don’t know what to watch out for. Let’s walk through it, step by step.
Step 1: Take Accurate Measurements
Accurate measurements are the foundation of your system. Before you start shopping, make sure you have these details on hand:
Lowest hatch height
Highest hatch height
Horizontal reach (especially if you experience frequent mis-spotting)
Size limitations of existing platforms
Step 2: Assess Your Operations
Your site’s daily realities also play a crucial role in finding the right system. We recommend documenting the vehicles that consistently use your loading bay:
Truck types: Box trucks, tankers, hoppers—each trailer type has different hatch heights and loading profiles.
Railcar types: Covered hoppers (which need FRT-style telescoping access), liquid tankers, and flat cars also need different accommodations.
Height consistency: Do all vehicles in a category arrive at roughly the same height, or is there significant variation between loads?
If heights are consistent, a Simple Flat Ramp (SFR) is cost-effective and low-maintenance. If heights vary by load, load condition, or suspension state, a Self-Adjusting Stair (SAS) with self-levelling is worth the investment.
Additionally, you should track how often vehicles park off-center or at the wrong hatch locations. Monitor frequency, re-spotting time, and any associated safety risks. If mis-spotting is rare and re-spotting is quick, opt for a stationary gangway. If it’s frequent (more than once per shift), a track-mounted gangway can help significantly increase the efficiency of your site.
Step 3: Decide on Key Features & Specifications
Now that you have a clear sense of your site’s size and needs, you can finalize additional features of your articulating stair system, including:
Gangway width and load ratings
Safety cage design
Power and control systems
Materials
Compatibility with existing systems, including loading arms.
Questions to Ask Before Buying
In order to find the ideal system for your site, ask yourself these questions:
What is the height range of vehicles at your loading bays? Do these heights vary? Measure from the platform deck to typical hatch heights for both trucks and railcars. Include minimum and maximum heights to ensure adequate adjustment range.
How frequently do vehicles mis-spot? If re-positioning happens more often than not, track-mounted or FRT configurations will save significant time and frustration.
What are your platform space constraints? Existing platforms may limit gangway width, cage depth, or track length. Northern Platforms can engineer solutions to fit tight spaces.
Do you need multiple gangways? High-volume facilities may require multiple articulating stair systems. Northern Platforms can design coordinated installations for maximum efficiency.
How to Choose the Right Articulating Stairs
Once you’ve answered all the questions above, you should have a clear understanding of your top priorities. Use these insights to make an informed decision about your articulating stairs. Still not sure which option is right for you? Use this table to help make your decision:
Your Situation
Recommended System
Why It Works
Mixed truck heights, frequent vehicle changes
SAS (Self-Adjusting Stairs)
Self-levels to any height; stairs provide a solid foundation
Liquid railcar loading with mis-spotting issues
FRT (Flat Ramp Telescoping)
Can reach offset hatches; eliminates re-spots
Hopper cars or trucks with consistent heights
SFR (Simple Flat Ramp)
Simple, stable, low-maintenance solution for predictable applications
Multiple vehicle types and unpredictable positioning
SAS with track mounting
Combines height adjustment with a flexible track
LPG, asphalt, or chemical loading requiring quick access
SAS with power assist
Fast deployment and retraction; reduces manual handling
Why Choose Northern Platforms
Northern Platforms is Western Canada’s leading supplier of safe access solutions, including SafeRack articulating stairs and gangway systems. We offer:
Expert site assessment: Our team conducts thorough measurements and site evaluations, ensuring specifications match your operational realities.
Turnkey installation: From design through final safety testing, we handle the complete build and integration process.
Preventive maintenance and support: Our maintenance contracts minimize downtime and extend system lifespan, critical for high-cycle operations and harsh Western Canadian conditions.
Local presence: Based in Alberta, we can be on your site within hours.
Contact Us Today!
Ready to get started? Northern Platforms is here to help. Call our office or request a quote through our website now.
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