Industrial operations across Alberta face an important decision when installing a catwalk or platform system: should you opt for a modular or custom-engineered solution? While both systems have pros and cons, the decision is simple once you compare the details. In this blog post, we’ll compare these safe access solutions and break down which works best for your Edmonton warehouse, Leduc food processing plant, or Fort McMurray worksite. Keep reading to learn more! 

Modular Catwalk and Platform Systems

Modular catwalks, like ErectaStep systems, feature pre-engineered, bolt-together components that require no welding or custom fabrication. These easy-to-install systems use standardized parts–like platforms, stairs, and railings–that assemble quickly without hot work permits. 

Key features of ErectaStep systems include:  

• Pre-fabricated components that are in stock for quick shipping.
• Aluminum or galvanized steel construction.  
• Can be custom-configured and installed within days.

Pros

• Versatile: All ErectAStep systems are completely modular and can be customized to your site’s demands. Using only 5 components, you can create endless configurations. Your system can also easily be repurposed if your worksite’s needs change.
• No hot work required: These catwalks and platforms feature an easy-to-use bolt-together design, meaning no welding or hot work is needed.  
• Quick installation: Since you can skip the design and permit process, a modular system can be installed within 5-6 days of consultation. After the Northern Platforms team visits your site and assesses your needs, we’ll use our ErectAStep Configurator to design your system easily and quickly. 

Cons

• Some limitations: While modular systems suit 95% of Alberta factories and warehouses, some situations demand custom solutions. Worried that a modular system won’t be able to accommodate your needs? Contact the Northern Platforms team to talk about your options. 

Engineered Catwalk Systems 

Custom systems are unique solutions designed from scratch for specific applications. These systems accommodate deep infrastructure challenges, extreme weight needs, harsh environmental conditions, and more. 

Pros 

• Completely custom: With a custom catwalk, no challenge is too complicated. Since your new system will be designed from the ground up, you can ensure that every need or demand is addressed. 

Cons

• Requires special permits: Your engineered system will require welding to install properly, which comes with its own set of permit applications. Before choosing this system, consider that hot work permits can take up to 6 weeks for approval and may require that you temporarily close your facility while the work is being completed. 
• Expensive: A custom solution comes with a custom price tag. Custom-fabricated catwalks cost substantially more than modular systems, especially when factoring in the designs, permits, and installation. 
• Takes a long time to install: As we’ve already noted, permits, designs, and fabrication of a custom system can take a long time. A custom system is not the right choice if you are under intense time constraints. 

Which System is Right for Your Site? 

While each system has advantages and disadvantages, it is essential to be realistic with your needs when choosing a catwalk system. Consider the following:

• Are you on a tight timeline?
• Do you have budgetary constraints?
• Will the needs of your site change in the future?

If you answered yes to the above questions, a modular catwalk system is the right choice for you. 

Contact Northern Platforms for Your Catwalk Quote Today! 

Ready to get started on a new and improved catwalk system for your plant? As a trusted ErectAStep supplier, Northern Platforms has served customers in Alberta and BC for over 20 years. Our turnkey approach handles everything from consultation to maintenance. Call our Leduc location at (780) 986-8825 or visit northernplatformsltd.ca to get started on your free consultation today!